{"product_id":"mitsubishi-electric-aj65bt-d75p2-s3-melsec-cc-link-positioning-unit","title":"Mitsubishi Electric AJ65BT-D75P2-S3 MELSEC CC-Link Positioning Unit","description":"\u003ch3\u003eDescription\u003c\/h3\u003e\n\u003cp style=\"color: #2d3748; margin-bottom: 1rem;\"\u003eDesigned to execute multi-axis motion profile sequences across decentralized control architectures, the \u003cstrong\u003eMitsubishi Electric AJ65BT-D75P2-S3\u003c\/strong\u003e serves as an intelligent 2-axis positioning module engineered specifically for \u003cstrong\u003eCC-Link networks\u003c\/strong\u003e. Operating as a CC-Link Ver. 1.00 Intelligent Device Station, this unit interfaces directly with servo amplifiers or stepping motor drives that accept \u003cstrong\u003eopen collector pulse train commands\u003c\/strong\u003e. Featuring built-in linear and circular interpolation, the hardware provides high-precision motion trajectories without relying on local CPU execution cycles. Non-volatile parameters and motion profiles are retained directly in internal \u003cstrong\u003eFlash ROM\u003c\/strong\u003e, neutralizing data loss risks from control panel power failures and eliminating the dependency on back-up batteries.\u003c\/p\u003e\n\n\u003ch3\u003eFeatures\u003c\/h3\u003e\n\u003cul style=\"list-style-type: square; color: #2d3748; padding-left: 1.5rem; margin-bottom: 1.5rem;\"\u003e\n  \u003cli\u003e\n\u003cstrong\u003eDual-Axis Motion Profiles:\u003c\/strong\u003e Independent or coordinated 2-axis linear and circular interpolation for complex mechanical routing.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eFlexible Control Methods:\u003c\/strong\u003e Supports Point-To-Point (PTP) execution, path control, continuous speed control, and real-time speed\/position switching.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eBattery-Less Maintenance:\u003c\/strong\u003e On-board Flash ROM stores up to 600 positioning data profiles per axis, safeguarding operational parameters indefinitely.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eNetwork-Based Configurability:\u003c\/strong\u003e Managed directly as a 4-station Intelligent Device Station over standardized CC-Link fieldbus installations.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eFour-Pattern Acceleration\/Deceleration:\u003c\/strong\u003e Selectable automatic trapezoidal or smooth S-curve profiles minimize mechanical shock.\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch3\u003eApplications\u003c\/h3\u003e\n\u003cul style=\"list-style-type: square; color: #2d3748; padding-left: 1.5rem; margin-bottom: 1.5rem;\"\u003e\n  \u003cli\u003e\n\u003cstrong\u003ePick-and-Place Gantry Systems:\u003c\/strong\u003e Coordinates X-Y axis movement for heavy-duty material transfer.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eRotary Indexing Alignment:\u003c\/strong\u003e Manages degree-based angular positioning in rotary assembly tables.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003ePackaging and Cartoning Machinery:\u003c\/strong\u003e Executes high-speed speed-to-position switching on conveyor feed lines.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eAutomated Tool Positioners:\u003c\/strong\u003e Feeds slide tables and tool changers with precise incremental step movements.\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch3\u003eTechnical Specifications\u003c\/h3\u003e\n\u003cdiv style=\"overflow-x: auto; width: 100%; margin-bottom: 1.5rem;\"\u003e\n  \u003ctable style=\"border-collapse: collapse; width: 100%; color: #2d3748;\"\u003e\n    \u003cthead\u003e\n      \u003ctr style=\"border-bottom: 2px solid #2d3748; text-align: left;\"\u003e\n        \u003cth style=\"padding: 8px; font-weight: bold;\"\u003eParameter\u003c\/th\u003e\n        \u003cth style=\"padding: 8px; font-weight: bold;\"\u003eSpecification Value\u003c\/th\u003e\n      \u003c\/tr\u003e\n    \u003c\/thead\u003e\n    \u003ctbody\u003e\n      \u003ctr style=\"border-bottom: 1px solid #e2e8f0;\"\u003e\n        \u003ctd style=\"padding: 8px; font-weight: bold;\"\u003eManufacturer\u003c\/td\u003e\n        \u003ctd style=\"padding: 8px;\"\u003eMitsubishi Electric\u003c\/td\u003e\n      \u003c\/tr\u003e\n      \u003ctr style=\"border-bottom: 1px solid #e2e8f0;\"\u003e\n        \u003ctd style=\"padding: 8px; font-weight: bold;\"\u003eModel Number\u003c\/td\u003e\n        \u003ctd style=\"padding: 8px;\"\u003eAJ65BT-D75P2-S3\u003c\/td\u003e\n      \u003c\/tr\u003e\n      \u003ctr style=\"border-bottom: 1px solid #e2e8f0;\"\u003e\n        \u003ctd style=\"padding: 8px; font-weight: bold;\"\u003eControl Axes\u003c\/td\u003e\n        \u003ctd style=\"padding: 8px;\"\u003e2 Axes (Independent, Linear, or Circular Interpolation)\u003c\/td\u003e\n      \u003c\/tr\u003e\n      \u003ctr style=\"border-bottom: 1px solid #e2e8f0;\"\u003e\n        \u003ctd style=\"padding: 8px; font-weight: bold;\"\u003eOutput Type\u003c\/td\u003e\n        \u003ctd style=\"padding: 8px;\"\u003eOpen Collector Output\u003c\/td\u003e\n      \u003c\/tr\u003e\n      \u003ctr style=\"border-bottom: 1px solid #e2e8f0;\"\u003e\n        \u003ctd style=\"padding: 8px; font-weight: bold;\"\u003eMaximum Output Pulse Rate\u003c\/td\u003e\n        \u003ctd style=\"padding: 8px;\"\u003e200 kpps (200,000 pulses\/second)\u003c\/td\u003e\n      \u003c\/tr\u003e\n      \u003ctr style=\"border-bottom: 1px solid #e2e8f0;\"\u003e\n        \u003ctd style=\"padding: 8px; font-weight: bold;\"\u003eCC-Link Station Type\u003c\/td\u003e\n        \u003ctd style=\"padding: 8px;\"\u003eIntelligent Device Station (Occupies 4 stations)\u003c\/td\u003e\n      \u003c\/tr\u003e\n      \u003ctr style=\"border-bottom: 1px solid #e2e8f0;\"\u003e\n        \u003ctd style=\"padding: 8px; font-weight: bold;\"\u003eControl Units\u003c\/td\u003e\n        \u003ctd style=\"padding: 8px;\"\u003emm, inch, degree, pulse\u003c\/td\u003e\n      \u003c\/tr\u003e\n      \u003ctr style=\"border-bottom: 1px solid #e2e8f0;\"\u003e\n        \u003ctd style=\"padding: 8px; font-weight: bold;\"\u003eStorage Capacity\u003c\/td\u003e\n        \u003ctd style=\"padding: 8px;\"\u003e600 positioning data blocks per axis (Saved to Flash ROM)\u003c\/td\u003e\n      \u003c\/tr\u003e\n      \u003ctr style=\"border-bottom: 1px solid #e2e8f0;\"\u003e\n        \u003ctd style=\"padding: 8px; font-weight: bold;\"\u003eInput\/Output Interface\u003c\/td\u003e\n        \u003ctd style=\"padding: 8px;\"\u003e36-pin high-density connector interface\u003c\/td\u003e\n      \u003c\/tr\u003e\n      \u003ctr style=\"border-bottom: 1px solid #e2e8f0;\"\u003e\n        \u003ctd style=\"padding: 8px; font-weight: bold;\"\u003eUnit Operating Power\u003c\/td\u003e\n        \u003ctd style=\"padding: 8px;\"\u003e24V DC (Allowable range: 20.4 to 26.4V DC)\u003c\/td\u003e\n      \u003c\/tr\u003e\n      \u003ctr style=\"border-bottom: 1px solid #e2e8f0;\"\u003e\n        \u003ctd style=\"padding: 8px; font-weight: bold;\"\u003eCurrent Consumption\u003c\/td\u003e\n        \u003ctd style=\"padding: 8px;\"\u003e0.30 A\u003c\/td\u003e\n      \u003c\/tr\u003e\n      \u003ctr style=\"border-bottom: 1px solid #e2e8f0;\"\u003e\n        \u003ctd style=\"padding: 8px; font-weight: bold;\"\u003eOperating Temperature\u003c\/td\u003e\n        \u003ctd style=\"padding: 8px;\"\u003e0 to 55 degC\u003c\/td\u003e\n      \u003c\/tr\u003e\n      \u003ctr style=\"border-bottom: 1px solid #e2e8f0;\"\u003e\n        \u003ctd style=\"padding: 8px; font-weight: bold;\"\u003eDimensions (H x W x D)\u003c\/td\u003e\n        \u003ctd style=\"padding: 8px;\"\u003e80 mm x 170 mm x 63.5 mm\u003c\/td\u003e\n      \u003c\/tr\u003e\n      \u003ctr style=\"border-bottom: 1px solid #e2e8f0;\"\u003e\n        \u003ctd style=\"padding: 8px; font-weight: bold;\"\u003eNet Mass\u003c\/td\u003e\n        \u003ctd style=\"padding: 8px;\"\u003e0.50 kg\u003c\/td\u003e\n      \u003c\/tr\u003e\n      \u003ctr style=\"border-bottom: 1px solid #e2e8f0;\"\u003e\n        \u003ctd style=\"padding: 8px; font-weight: bold;\"\u003eShipping Weight (Calculated)\u003c\/td\u003e\n        \u003ctd style=\"padding: 8px;\"\u003e1.50 kg\u003c\/td\u003e\n      \u003c\/tr\u003e\n    \u003c\/tbody\u003e\n  \u003c\/table\u003e\n\u003c\/div\u003e\n\n\u003ch3\u003eConnections and Interfaces\u003c\/h3\u003e\n\u003cdiv style=\"overflow-x: auto; width: 100%; margin-bottom: 1.5rem;\"\u003e\n  \u003ctable style=\"border-collapse: collapse; width: 100%; color: #2d3748;\"\u003e\n    \u003cthead\u003e\n      \u003ctr style=\"border-bottom: 2px solid #2d3748; text-align: left;\"\u003e\n        \u003cth style=\"padding: 8px; font-weight: bold;\"\u003eConnection Section\u003c\/th\u003e\n        \u003cth style=\"padding: 8px; font-weight: bold;\"\u003eConnector \/ Terminal Type\u003c\/th\u003e\n        \u003cth style=\"padding: 8px; font-weight: bold;\"\u003eSignal \/ Pin Assignment\u003c\/th\u003e\n      \u003c\/tr\u003e\n    \u003c\/thead\u003e\n    \u003ctbody\u003e\n      \u003ctr style=\"border-bottom: 1px solid #e2e8f0;\"\u003e\n        \u003ctd style=\"padding: 8px; font-weight: bold;\"\u003eCC-Link \u0026amp; Main Power\u003c\/td\u003e\n        \u003ctd style=\"padding: 8px;\"\u003e7-point, 2-piece terminal block (M3.5 screws)\u003c\/td\u003e\n        \u003ctd style=\"padding: 8px;\"\u003eDA, DB, DG, SLD, FG, +24V, 24G\u003c\/td\u003e\n      \u003c\/tr\u003e\n      \u003ctr style=\"border-bottom: 1px solid #e2e8f0;\"\u003e\n        \u003ctd style=\"padding: 8px; font-weight: bold;\"\u003eExternal I\/O (Drive Control)\u003c\/td\u003e\n        \u003ctd style=\"padding: 8px;\"\u003e36-pin female connector (10136-3000VE compat.)\u003c\/td\u003e\n        \u003ctd style=\"padding: 8px;\"\u003eAxis 1 \u0026amp; Axis 2 pulse outputs (CW\/CCW or Pulse\/Dir), Limits, Near-Point, Zero phase inputs\u003c\/td\u003e\n      \u003c\/tr\u003e\n    \u003c\/tbody\u003e\n  \u003c\/table\u003e\n\u003c\/div\u003e\n\n\u003ch3\u003eEmpirical Engineering Insights\u003c\/h3\u003e\n\n\u003ch3\u003eAlternative Models \u0026amp; Compatibility\u003c\/h3\u003e\n\u003cp style=\"color: #2d3748; margin-bottom: 1rem;\"\u003eWhen selecting motion units, ensure proper identification of the pulse train driver format. The \u003cstrong\u003eAJ65BT-D75P2-S3\u003c\/strong\u003e uses an \u003cstrong\u003eopen collector output\u003c\/strong\u003e circuit design. If your servo or stepper amplifier requires differential receiver inputs (long-distance transmission or high-noise environments), you must utilize the line-driver model version (such as AJ65BT-D75P2-S1) instead. Upgrading older line-driver networks to open collector units requires modifying system signal conditioning to accommodate the physical output differences.\u003c\/p\u003e\n\n\u003ch3\u003eApplication Pitfalls \u0026amp; Engineering Notes\u003c\/h3\u003e\n\u003cp style=\"color: #2d3748; margin-bottom: 1rem;\"\u003eBecause open collector outputs exhibit higher vulnerability to electrical noise than differential lines, the physical cable length between this positioning unit and the motor drive must be strictly restricted to a maximum of \u003cstrong\u003e2 meters\u003c\/strong\u003e. Running these signal lines parallel to high-power motor phases or AC variable frequency drive (VFD) output cables causes motor jitter, positional drift, or false signal triggers. Always house this module within the same enclosure as the drive amplifiers to keep cable lengths short and signals secure.\u003c\/p\u003e\n\n\u003ch3\u003eCommissioning \u0026amp; Wiring Tips\u003c\/h3\u003e\n\u003cp style=\"color: #2d3748; margin-bottom: 1rem;\"\u003eDuring initial configuration over CC-Link, avoid triggering repetitive Flash ROM writes inside your cyclic master PLC logic. The Flash memory on the module has a maximum physical write cycle limit. Parameter modifications should be updated in the unit's local buffer memory (BFM) during routine runs, and written to Flash ROM exclusively when permanent system tuning changes are finalized.\u003c\/p\u003e\n\n\u003ch3\u003eInstallation Guidelines\u003c\/h3\u003e\n\u003cdiv style=\"background-color: #fff5f5; border-left: 4px solid #c53030; padding: 1rem; margin-bottom: 1.5rem;\"\u003e\n  \u003cp style=\"color: #9b2c2c; font-weight: bold; margin: 0 0 0.5rem 0;\"\u003eCRITICAL WARNING\u003c\/p\u003e\n  \u003cp style=\"color: #9b2c2c; margin: 0;\"\u003eIsolate all external power sources feeding the CC-Link network and the system's power lines before starting physical installation, terminal wiring, or module replacement. Failure to shut down power can cause equipment failure, erratic motor movements, or shock risks to onsite personnel.\u003c\/p\u003e\n\u003c\/div\u003e\n\n\u003cdiv style=\"display: flex; flex-direction: column; gap: 1rem; margin-bottom: 1.5rem;\"\u003e\n  \u003cdiv style=\"display: flex; align-items: flex-start; gap: 1rem;\"\u003e\n    \u003cdiv style=\"background-color: #2b6cb0; color: #ffffff; width: 1.75rem; height: 1.75rem; border-radius: 50%; display: flex; align-items: center; justify-content: center; font-weight: bold; flex-shrink: 0;\"\u003e1\u003c\/div\u003e\n    \u003cdiv style=\"color: #2d3748;\"\u003eMount the module firmly to the DIN rail or enclosure backplate inside a clean, vibration-resistant control panel meeting IP54 protection ratings.\u003c\/div\u003e\n  \u003c\/div\u003e\n  \u003cdiv style=\"display: flex; align-items: flex-start; gap: 1rem;\"\u003e\n    \u003cdiv style=\"background-color: #2b6cb0; color: #ffffff; width: 1.75rem; height: 1.75rem; border-radius: 50%; display: flex; align-items: center; justify-content: center; font-weight: bold; flex-shrink: 0;\"\u003e2\u003c\/div\u003e\n    \u003cdiv style=\"color: #2d3748;\"\u003eSet the station number switches and the CC-Link baud rate rotary switches located under the protective front cover to match your network master configuration.\u003c\/div\u003e\n  \u003c\/div\u003e\n  \u003cdiv style=\"display: flex; align-items: flex-start; gap: 1rem;\"\u003e\n    \u003cdiv style=\"background-color: #2b6cb0; color: #ffffff; width: 1.75rem; height: 1.75rem; border-radius: 50%; display: flex; align-items: center; justify-content: center; font-weight: bold; flex-shrink: 0;\"\u003e3\u003c\/div\u003e\n    \u003cdiv style=\"color: #2d3748;\"\u003eConnect the CC-Link communication bus cable and the auxiliary 24V DC unit power line to the 7-point terminal block using M3.5 crimp lugs tightened to 0.59 to 0.88 N-m torque.\u003c\/div\u003e\n  \u003c\/div\u003e\n  \u003cdiv style=\"display: flex; align-items: flex-start; gap: 1rem;\"\u003e\n    \u003cdiv style=\"background-color: #2b6cb0; color: #ffffff; width: 1.75rem; height: 1.75rem; border-radius: 50%; display: flex; align-items: center; justify-content: center; font-weight: bold; flex-shrink: 0;\"\u003e4\u003c\/div\u003e\n    \u003cdiv style=\"color: #2d3748;\"\u003eTerminate the 36-pin external I\/O drive control cable, ensuring that shielding is properly connected directly to the control panel's ground bar.\u003c\/div\u003e\n  \u003c\/div\u003e\n\u003c\/div\u003e","brand":"Mitsubishi Electric","offers":[{"title":"Default Title","offer_id":53102156448107,"sku":"AJ65BT-D75P2-S3","price":100.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0953\/3227\/0443\/files\/AJ65BT-D75P2-S3-5vssoqizrve.png?v=1776137228","url":"https:\/\/www.plcprotech.com\/ms\/products\/mitsubishi-electric-aj65bt-d75p2-s3-melsec-cc-link-positioning-unit","provider":"PLC ProTech Ltd.","version":"1.0","type":"link"}