{"product_id":"allen-bradley-powerflex-7000-80190-560-01-r-analog-control-board-for-18-pulse-drive","title":"Allen-Bradley PowerFlex 7000 80190-560-01-R Analog Control Board for 18 Pulse Drive","description":"\u003ch3\u003eDescription\u003c\/h3\u003e\n\u003cp\u003eThe Allen-Bradley \u003cstrong\u003e80190-560-01-R\u003c\/strong\u003e is a hardware-specific Analog Control Board (ACB) configured exclusively for standard integration within Bulletin 7000A, 7000, and 7000L PowerFlex 7000 Medium Voltage AC Drive systems operating a dedicated 18-Pulse rectifier topology. Rather than functioning as a generic interface, this board executes hardware-level parameter monitoring unique to multi-bridge high-power configurations, serving as the localized analog tracking hub inside the drive's control cabinet.\u003c\/p\u003e\n\u003cp\u003eThe core technical utility of the 80190-560-01-R involves real-time electrical health tracking and mechanical cooling diagnostic feedback. It incorporates dedicated circuits to manage lines from up to four separate internal AC\/DC power supply units, continuously evaluating threshold levels for automated AC Fail and DC Fail event logging. Simultaneously, the board delivers calibrated excitation voltage loops to differential pressure transducers on the cooling fan stacks, evaluating airflow continuity, and monitors operational parameters across slave bridge networks to enforce strict current balance and phase alignment during high-inertia synchronous transfer cycles.\u003c\/p\u003e\n\u003ch3\u003eFeatures\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003eBuilt exclusively for direct slot-in alignment with Allen-Bradley PowerFlex 7000 18-Pulse medium voltage drive structures.\u003c\/li\u003e\n\u003cli\u003eQuad-channel monitoring architecture designed to manage feedback from up to 4 independent internal power supplies simultaneously.\u003c\/li\u003e\n\u003cli\u003eLow-drift analog signal processing rails for preventing high-resistance sensor reading errors or false system trips.\u003c\/li\u003e\n\u003cli\u003eOnboard diagnostic loop power supplying +15V DC excitation line directly to cooling stack differential pressure transducers.\u003c\/li\u003e\n\u003cli\u003eHardware-level fault generation logic configured for instant activation during AC Line or DC bus voltage drops.\u003c\/li\u003e\n\u003cli\u003eComplete multi-pin plug compatibility with the core Drive Processor Module (DPM) backplane array.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003eApplications\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003eMulti-bridge slave rectifier phase sequencing and current balance verification in 18-Pulse drive frameworks.\u003c\/li\u003e\n\u003cli\u003eReal-time cabin cooling fan health monitoring using localized differential air pressure transducer inputs.\u003c\/li\u003e\n\u003cli\u003ePower supply drop monitoring and fault isolation within medium voltage motor control centers (MCC).\u003c\/li\u003e\n\u003cli\u003eHigh-power synchronous transfer operations requiring precise analog feedback scaling.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003eTechnical Specifications\u003c\/h3\u003e\n\u003ctable\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd data-row=\"1\"\u003e\u003cstrong\u003eParameter Category\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd data-row=\"1\"\u003e\u003cstrong\u003eSpecification Details\u003c\/strong\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd data-row=\"2\"\u003e\u003cstrong\u003eProduct Type\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd data-row=\"2\"\u003ePowerFlex 7000 Drive Control Boards\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd data-row=\"3\"\u003e\u003cstrong\u003eSystem Compatibility\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd data-row=\"3\"\u003ePowerFlex 7000 Medium Voltage AC Drives (A-Frame, B-Frame, C-Frame)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd data-row=\"4\"\u003e\u003cstrong\u003eRectifier Core Restriction\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd data-row=\"4\"\u003e18-Pulse Configurations Only\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd data-row=\"5\"\u003e\u003cstrong\u003eMonitored Hardware Nodes\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd data-row=\"5\"\u003eUp to 4 Internal AC\/DC Power Supply Modules\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd data-row=\"6\"\u003e\u003cstrong\u003eAC Under-Voltage Trip Point\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd data-row=\"6\"\u003eTriggers fault registration when line drops below 85V RMS\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd data-row=\"7\"\u003e\u003cstrong\u003eDC Under-Voltage Trip Point\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd data-row=\"7\"\u003eTriggers fault registration when line drops below 49V DC\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd data-row=\"8\"\u003e\u003cstrong\u003eControl Bus Evaluation Level\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd data-row=\"8\"\u003e56V DC nominal hardware tracking loop\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd data-row=\"9\"\u003e\u003cstrong\u003eTransducer Excitation Output\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd data-row=\"9\"\u003e+15V DC dedicated terminal power\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd data-row=\"10\"\u003e\u003cstrong\u003eApproximate Board Net Weight\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd data-row=\"10\"\u003e0.65 kg (1.43 lbs)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd data-row=\"11\"\u003e\u003cstrong\u003eEstimated Gross Shipping Weight\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd data-row=\"11\"\u003e1.20 kg (2.65 lbs) including heavy anti-static protective packaging\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd data-row=\"12\"\u003e\u003cstrong\u003eEstimated Shipping Dimensions\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd data-row=\"12\"\u003e350 mm x 300 mm x 100 mm (Suitable for express air freight)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch3\u003eConnections \/ Interfaces\u003c\/h3\u003e\n\u003ctable\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd data-row=\"1\"\u003e\u003cstrong\u003eConnector Pin\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd data-row=\"1\"\u003e\u003cstrong\u003eFunction\u003c\/strong\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd data-row=\"2\"\u003e\u003cstrong\u003eJ1 Terminal Pins 14-15\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd data-row=\"2\"\u003eDirect internal 120V AC control power sensing input loop\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd data-row=\"3\"\u003e\u003cstrong\u003eJ9 Terminal Pins 1, 2, 3\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd data-row=\"3\"\u003eDedicated +15V DC loop supply and analog feedback path for differential pressure transducer\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd data-row=\"4\"\u003e\u003cstrong\u003eJ15 Terminal Pins 1-2\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd data-row=\"4\"\u003eSystem monitoring junction for the internal 56V DC drive control bus\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd data-row=\"5\"\u003e\u003cstrong\u003eJ18 Connection Node\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd data-row=\"5\"\u003eDC Fail discrete signal tracking line input from Power Supply Module 1\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd data-row=\"6\"\u003e\u003cstrong\u003eJ19 Connection Node\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd data-row=\"6\"\u003eDC Fail discrete signal tracking line input from Power Supply Module 2\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd data-row=\"7\"\u003e\u003cstrong\u003eJ20 Connection Node\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd data-row=\"7\"\u003eDC Fail discrete signal tracking line input from Power Supply Module 3\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd data-row=\"8\"\u003e\u003cstrong\u003eJ21 Connection Node\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd data-row=\"8\"\u003eDC Fail discrete signal tracking line input from Power Supply Module 4\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003ch3\u003eInstallation Guidelines\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eESD Handling Mandate\u003c\/strong\u003e: Personnel must wear a verified, grounded ESD wrist strap before touching board components to eliminate static damage risks on precision A\/D operational amplifiers.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eControl Feed De-Energization\u003c\/strong\u003e: Isolate all incoming medium voltage feeds and completely disconnect low-voltage 120V AC \/ 56V DC control links prior to physical circuit board removal.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePlug Seating Verification\u003c\/strong\u003e: Ensure terminal blocks (J1, J9, J15, and J18–J21) are fully driven into position and latched to avoid terminal contact offsets or un-commanded drive faults.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSignal Cable Separation\u003c\/strong\u003e: Route low-voltage analog wiring linked to connector J9 entirely clear of high-voltage power components or SGCT gate firing paths to mitigate EMI noise induction.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSystem Parameter Check\u003c\/strong\u003e: Perform a parameter matching verification via the operator terminal post-installation to ensure new board characteristics correlate seamlessly with the active DPM firmware profile.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003eFAQ\u003c\/h3\u003e\n\u003cp\u003e\u003cstrong\u003eWhy can this board only be deployed in 18-Pulse PowerFlex 7000 drive systems?\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eThe board is physically layout-configured with specialized tracking circuits for multi-bridge rectifier feedback, making it incompatible with standard 6-Pulse or PWM topologies.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eWhat specific hardware limit triggers an AC input failure on this control board?\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eThe integrated voltage tracking loop will initiate an AC Fail code immediately when the sampled input control line drops beneath 85V RMS.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eWhere exactly is the internal 120V AC diagnostic loop wired into the board?\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eThe 120V AC diagnostic line connects directly to the drive terminal layer via pins 14 and 15 on connector block J1.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eAt what minimum threshold does the board flag an internal power supply DC failure?\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eA hardware-level DC Fail is executed if any monitored power line drops below 49V DC.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eWhich onboard connector terminal handles the primary 56V DC drive control bus checking?\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eThe nominal 56V DC drive control bus is checked directly via pins 1 and 2 on the J15 connector interface.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eCan the 80190-560-01-R power an airflow transducer without external auxiliary supplies?\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eYes, the board features a built-in loop power circuit providing +15V DC via terminal J9 explicitly for cabinet differential pressure transducers.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eWhat underlying component issue results in a RecAnlg SelfTest fault at drive initialization?\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eThis fault indicates that during power-up automated checks, the board's internal analog scaling paths detected a DC offset that exceeded programmed tolerances.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eIs it safe to swap this board with an 80190-560-02-R module during maintenance?\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eNo, the -02-R variant features distinct circuit layouts mapped for alternative drive lines (such as 6-Pulse systems) and cannot substitute for an 18-Pulse drive board.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eHow many standalone internal power modules can this board run diagnostic checks on simultaneously?\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eThe board is engineered with four dedicated standalone input monitoring ports (labeled J18 through J21) to run diagnostic tracking on up to four separate power supplies.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eWhat field troubleshooting is required if a pressure fault is processed through connector J9?\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eMaintenance teams must confirm main cooling fan operation, check for blocked or dirty cabinet intake filters, and measure tracking voltage limits at the J9 plug.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eDoes this 18-Pulse control board support the standard integrated Safe Torque Off feature?\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eNo, hardware constraints established by the manufacturer on standard 18-Pulse PowerFlex 7000 drives prevent the concurrent use of the Safe Torque Off option.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eHow does this board help protect the rectifier slave bridge assemblies?\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eIt collects localized analog data to ensure precise current distribution tracking and voltage balance monitoring across the parallel-connected slave bridges.\u003c\/p\u003e","brand":"Allen-Bradley","offers":[{"title":"Default Title","offer_id":52695173529963,"sku":"Allen Bradley 80190-560-01-R","price":100.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0953\/3227\/0443\/files\/allen-bradley-80190-560-01-r-pc-board-cstecvpfj3w_9a06dba1-92ba-4eab-b7af-bc0e9a149c9a.jpg?v=1766114134","url":"https:\/\/www.plcprotech.com\/products\/allen-bradley-powerflex-7000-80190-560-01-r-analog-control-board-for-18-pulse-drive","provider":"PLC ProTech Ltd.","version":"1.0","type":"link"}