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Honeywell 05701-A-0351 System 57 Single Channel Control Card

Honeywell 05701-A-0351 System 57 Single Channel Control Card

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  • Hersteller: Honeywell

  • Produkt-Nr.: 05701-A-0351

  • Herkunftsland:Vereinigte Staaten

  • Produkttyp: Gas Detection Control Cards

  • Zahlung: T/T, Western Union

  • Gewicht: 165g

  • Abmessungen: 25.0 cm x 18.0 cm x 10.0 cm

  • Versandhafen: Xiamen

  • Garantie: 12 Monate

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Description

Monitoring critical gas detection sensor loops within industrial processing environments is the primary role of the Honeywell 05701-A-0351 single-channel control card, a core component of the legacy Zellweger/Honeywell Analytics System 57 control architecture. This rack-mounted module interfaces directly with catalytic bead flammable gas sensors or standard 2-wire/3-wire 4-20mA transmitters. Designed to occupy a single slot in standard System 57 rack enclosures, the 05701-A-0351 processes incoming sensor analog signals, drives local multi-segment status displays, and controls dedicated alarm and fault relays to safeguard personnel and plant infrastructure.

Key Technical Features

  • Multi-Sensor Compatibility: User-configurable to accept inputs from either low-power catalytic bridge gas sensors or industrial 4-20mA analog transmitters.
  • Local Visual Diagnostics: Integrated 3-character LCD panel displays real-time gas concentration measurements alongside dedicated LED status indicators for Alarm 1, Alarm 2, Alarm 3, and Fault conditions.
  • Flexible Signal Outputs: Generates a continuous 4-20mA analog output signal mapped to the measured concentration for integration with distributed control systems (DCS) or PLC analog inputs.
  • Configurable Relays: Equipped with SPCO (Single Pole Change Over) relays for local alarm signaling, voting logic configuration, and automated process shutdown initiation.
  • Magnetic Front-Panel Operation: Allows on-site calibration, parameter interrogation, and alarm reset procedures to be conducted via a magnetic wand without exposing internal electronics to the environment.

Industrial Applications

  • Oil & Gas Facilities: Real-time monitoring of combustible and toxic gases in onshore production terminals, offshore platforms, and refinery process areas.
  • Chemical Processing: Early warning gas leak detection around chemical storage areas and raw ingredient processing vessels.
  • Water and Wastewater Treatment: Monitoring for hazardous atmospheres, methane generation, and oxygen depletion in wet wells, enclosed dry wells, and valve vaults.
  • Power Generation: Detection of turbine fuel leaks and hydrogen cooling gas leaks in power plant machinery spaces.

Technical Specifications

Manufacturer Honeywell / Zellweger Analytics
Model Part Number 05701-A-0351
System Series System 57 (5701)
Channel Capacity Single Channel
Input Range Selection Catalytic bridge sensor (constant current drive) or 4-20mA (sink/source)
Operating Voltage Range 18V to 32V DC
Typical Power Consumption 3.75 Watts
Electronic Temperature Drift Less than +/- 2% of span over operating range
Alarm Relays Three alarm levels plus dedicated Fault relay; SPCO contacts rated 5A at 250V AC / 30V DC
Display Interface 3-digit liquid crystal display (LCD) with backlight and discrete status LEDs
Operating Temperature -5 degC to +55 degC
Shipping Weight (Calculated) 2.0 kg (including secure export protection packaging)
Net Unit Weight 0.165 kg
Package Dimensions (Calculated) 25.0 cm x 18.0 cm x 10.0 cm

Connections and Interfaces

Backplane Connection Path Signal / Circuit Function
DC Power Input +24V DC Field Power Supply & Common Return (0V)
Catalytic Sensor Terminal 3-Wire catalytic bridge drive (NS, S, CC lines) with adjustable drive current
Analog Input (Transmitter) Standard 4-20mA current loop input (configured for active or passive transmitter loop)
Analog Output (Isolated) 4-20mA system repeat signal for external data loggers, DCS, or safety PLCs
Relay Interfaces Common, Normally Open (NO), and Normally Closed (NC) contacts for A1, A2, A3, and Fault states

Empirical Engineering Insights

Alternative Models & Compatibility

The 05701-A-0351 serves as a direct replacement module within any Honeywell System 57 rack enclosure. If migrating from older legacy Zellweger control cards, ensure the backplane module (05701-A-0352 or similar) matches the pin footprint of this specific hardware revision. Note that while this is a single-channel card, it cannot be hot-swapped into slots assigned to multi-channel 5704 cards without reconfiguring backplane terminal jumpers and rack layout allocations.

Application Pitfalls & Engineering Notes

When configuring the 05701-A-0351 for catalytic bridge sensors, precise adjustment of the bridge drive current is critical. Setting the drive current even slightly above the sensor's specified limit can permanently burn out the catalytic bead active elements. Always cross-reference the sensor's technical sheet before setting the potentiometer value. In high-density 19-inch rack installations, ensure that cooling fan units are operational; internal card temperatures can rise rapidly when multiple single-channel cards are powered simultaneously, leading to accelerated component aging and thermal drift issues.

Commissioning & Calibration Tips

During zero and span calibration, use the magnetic wand systematically to cycle the front-panel reed switches. Always verify that the control card has run through its thermal stabilization routine (minimum 30 minutes from cold start) before finalizing zero/span values. To prevent accidental trigger-offs of safety mitigation systems (e.g., deluge or ventilation paths), ensure the card's inhibit mode is fully active. The local LCD will flash an "Inhibit" or "INH" warning status to confirm that the output relays are blocked during testing.

Installation and Safety Guidelines

CRITICAL WARNING: SAFETY FIRST

Do not extract or insert this control card while the System 57 rack is powered. Live insertion (hot-plugging) can cause transient electrical arcs on the edge connectors, potentially corrupting EEPROM calibration data or damaging the sensitive catalytic bridge circuitry. Verify that the power isolation switch for the relevant rack segment is in the OFF position and that all residual field circuit capacitance has been discharged prior to hardware servicing.

1

Isolate Field Power: Turn off the primary +24V DC supply feeding the target System 57 rack panel. Tag out the circuit breaker to prevent accidental re-energization during maintenance.

2

Card Alignment: Align the upper and lower edges of the 05701-A-0351 PCB with the plastic card guides inside the target rack slot. Ensure the card is oriented correctly with the front panel display facing outward.

3

Secure Insertion: Gently push the card back until the DIN edge connector mates firmly with the backplane socket. Secure the front panel mounting screws to prevent mechanical vibration from loosening the card.

4

Sensor Parameter Verification: Before applying full load power, verify that the configuration jumpers on the rear backplane correctly match the connected sensor type (catalytic bridge versus 4-20mA loop configuration).

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Can the 05701-A-0351 control card be hot-swapped while the rack is powered?

No. Live insertion or extraction can cause voltage transients that damage the catalytic bridge drive components or corrupt the on-board EEPROM settings. Always isolate power before swapping cards.

How do you switch between catalytic and 4-20mA sensor input modes?

Input selection is configured via hardware links located on the associated 5701 backplane card. Refer to the System 57 manual to set the jumpers correctly before energizing.

What is the consequence of setting an incorrect bridge drive current?

Setting the drive current too high will overheat and permanently burn out the catalytic bead sensor element. Always check the sensor manufacturer's specific current limits.

How can I calibrate the Honeywell 05701-A-0351 in a hazardous area?

The card supports non-intrusive front-panel calibration using a magnetic wand tool, allowing technicians to execute zero and span calibrations without opening any enclosures.

Globaler Expressversand

  • Standardlieferung: 4-6 Werktage via DHL, FedEx und UPS.
  • Expressversand: Versand am selben Tag für vorrätige Bestellungen, die vor 14:00 Uhr (GMT+8) aufgegeben werden.
  • Weltweite Abdeckung: Wir bedienen über 150 Länder, einschließlich schneller Lieferung nach Saudi-Arabien und in die VAE.

Rückgaben & Garantie

  • 30-Tage-Garantie: Rückgaben werden für vorrätige Produkte in originaler, werkversiegelter Verpackung akzeptiert.
  • 12-Monats-Garantie: Jede Industriekomponente ist durch unsere professionelle technische Garantie abgesichert.

Bestellungen werden Montag bis Freitag bearbeitet und geliefert (außer an Feiertagen).


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