1 of 1

Beckhoff KS4494 Bus Terminal Analog Input/Output Module

Beckhoff KS4494 Bus Terminal Analog Input/Output Module

Only 10 item(s) left in stock
  • Manufacturer: BECKHOFF

  • Product No.: KS4494

  • Country of origin:Germany

  • Product Type: Analog I/O Modules

  • Payment: T/T, Western Union

  • Weight: 55g

  • Dimensions: 12 mm x 100 mm x 68 mm

  • Shipping port: Xiamen

  • Warranty: 12 months

Quantity
View full details

Description

Interfacing field instruments with standard PLC process control systems requires reliable, noise-resistant signal conversion. The Beckhoff KS4494 Bus Terminal integrates physical analog measurement and signal output capabilities into a single, space-saving 12 mm housing module. Operating directly on the standard K-bus backplane, this module provides dual-channel analog inputs and dual-channel analog outputs configured for bipolar -10 to +10 V single-ended signaling. Its distinct pluggable wiring interface enables rapid, error-free wiring field assembly and hot-swappable terminal block replacements without disturbing permanent control cabinet wiring connections.

Key Technical Features

  • Dual-Function Assembly: Houses 2 analog inputs and 2 analog outputs within a unified physical terminal channel structure.
  • Bipolar Voltage Range: Configured for high-precision -10 to +10 V signal ranges, optimizing control for actuators and bi-directional sensors.
  • Pluggable Wiring Level: Tool-less terminal block detachment design simplifies on-site hardware maintenance cycles.
  • Electrical Isolation: Features 500 V galvanic isolation between the internal K-bus and the field-side analog circuits.
  • Efficient Power Sourcing: Low typical current consumption of 70 mA directly from the K-bus internal logical supply line.

Industrial Applications

  • Proportional Valve Control: Standard interfacing for industrial hydraulics and pneumatic positioners requiring bipolar signal drives.
  • Closed-Loop Speed Control: Synchronizing feedback from variable frequency drives (VFDs) and positioning tachometers.
  • OEM Machine Integration: Compact multi-channel signal routing inside standard manufacturing cells with restricted installation footprint.
  • HVAC Damper Actuation: Controlling electronic draft dampers and air handler systems using standard voltage loops.

Technical Specifications Table

Parameter Name Value Specification
Manufacturer Beckhoff Automation GmbH & Co. KG
Model Designation KS4494
Terminal Style Pluggable connection level (KS Series)
Input / Output Count 2 Analog Inputs / 2 Analog Outputs
Analog Signal Type Single-ended, -10 to +10 V
Resolution 12-bit binary
Conversion Time < 2 ms
Output Error Margin < +/-0.3% (relative to full scale)
Internal Input Resistance > 130 kOhm
Output Load Limit > 5 kOhm (short-circuit proof)
Current Draw (K-Bus) typ. 70 mA
Isolation Voltage 500 V (K-bus to signal potential)
Conductor Connection Type Spring-actuated cage clamps
Wire Cross-Section Solid/Stranded: 0.08...1.5 mm2 (AWG 28...16)
Housing Material Polycarbonate, flame-retardant
Operating Temperature 0 to +55 degC
Dimensions (W x H x D) 12 mm x 100 mm x 68 mm
Net Module Weight 0.055 kg
Shipping Weight (Calculated) 2.00 kg (with reinforced industrial protective packaging)
Country of Origin Germany

Connections and Interfaces

Terminal Contact Point Signal Assignment Functional Circuit Details
Contact 1 Input 1 (+) Analog input channel 1 signal line (-10 to +10 V)
Contact 2 Output 1 (+) Analog output channel 1 control line (-10 to +10 V)
Contact 3 0 V (Input 1 Ref) Common reference return path for Input 1
Contact 4 0 V (Output 1 Ref) Common reference return path for Output 1
Contact 5 Input 2 (+) Analog input channel 2 signal line (-10 to +10 V)
Contact 6 Output 2 (+) Analog output channel 2 control line (-10 to +10 V)
Contact 7 0 V (Input 2 Ref) Common reference return path for Input 2
Contact 8 0 V (Output 2 Ref) Common reference return path for Output 2

Empirical Engineering Insights

Alternative Models & Compatibility

The KS4494 serves as the direct physical drop-in equivalent to the standard Beckhoff KL4494 bus terminal block. While the KL4494 utilizes static cage clamps, the KS4494 integrates a split, multi-pin pluggable front interface. Both terminals share the exact same TwinCAT XML device description (GSDML/EDS configurations) and use identical 2 x 16-bit input and 2 x 16-bit output process images, requiring zero modifications to controller logic during hardware modernization programs.

Application Pitfalls & Engineering Notes

Because this module utilizes a single-ended signal configuration with internal reference ground links, field instrumentation sharing common paths can introduce signal skewing. When routing cables across long industrial enclosures, ground loops might compromise the 12-bit ADC digitization stability. Ensure external transmitters and current loads share a zero-volt potential close to the terminal group or deploy isolation barriers if signal noise spikes are detected in TwinCAT Scope.

Commissioning & Wiring Tips

Use a standard 3.0 mm flat-head terminal screwdriver to actuate the spring contacts. We highly recommend using shielded twisted pair (STP) cabling for all -10 to +10 V connections, grounding the shield exclusively at the cabinet side's main grounding busbar. During initial startup, map variables within TwinCAT to monitor the raw register values, where standard hexadecimal limits represent the bipolar physical boundaries.

Installation Guidelines

CRITICAL SYSTEM INTEGRITY WARNING

Always isolate all field-side and logic-side power supplies before mounting, dismounting, or inserting/extracting the pluggable terminal blocks. Failure to de-energize the K-bus backplane can lead to physical arc damage or disrupt adjacent backplane communications, triggering a bus controller watchdog shutdown.

1
Align the slide-and-key guide mechanism on the side panel of the KS4494 with the adjacent bus terminal of your installation layout.
2
Press down firmly on the DIN rail carrier until the lock clip securely engages with the 35 mm mounting rail (conforming to EN 60715).
3
Insert the pre-wired pluggable wiring block into the front socket interface of the module until it clicks securely into place.

What is the key functional difference between the Beckhoff KL4494 and the KS4494?

The primary difference lies in the wiring interface. The KL4494 features standard fixed tension clamp connections, while the KS4494 integrates a pluggable terminal design that allows the active module body to be swapped without disconnecting the field-level wiring.

How do the single-ended analog input connections on the KS4494 function?

The module utilizes a common internal 0 V potential reference across the input and output channels. Unbalanced signals with potential reference differences between connected field devices should be avoided to prevent noise and grounding loops.

Can the inputs and outputs handle typical 0 to 10 V voltage ranges?

Yes, although the module is engineered for a full bipolar -10 V to +10 V signal range, it is backwards compatible and can process standard unipolar 0 to +10 V ranges through software calibration in TwinCAT.

Is the analog output circuitry protected against external short-circuits?

Yes, the analog outputs are designed to be short-circuit proof with a load resistance requirement of greater than 5 kOhms to prevent damage from faulty wiring configurations.

Global Express Shipping

  • Standard Delivery: 4-6 Business Days via DHL, FedEx, and UPS.
  • Express Dispatch: Same-day dispatch for in-stock orders placed before 2:00 PM (GMT+8).
  • Worldwide Coverage: Serving over 150 countries, including rapid delivery to Saudi Arabia and UAE.

Returns & Warranty

  • 30-Day Guarantee: Returns accepted for in-stock products in original, factory-sealed packaging.
  • 12-Month Warranty: Every industrial component is backed by our professional technical warranty.

Orders are processed and delivered Monday-Friday (excluding public holidays).


For full eligibility, restocking fees, and international return details, please view our official Refund & Return Policy .

TECHNICAL SPECIFICATIONS

Country of origin
Germany

Recently Viewed Products

Technical knowledge

Modernizing Bailey INFI 90 Symphony HMIs Running on OpenVMS Alpha

A practical guide to replacing aging Bailey Symphony operator stations running on OpenVMS Alpha. It compares Alpha emulation, OpenVMS x86 migration, OPC re-platforming, and phased ABB modernization.

Why Maintenance Data Is Essential for Industrial Reliability

Maintenance data connects work orders, sensor signals, asset history, costs, and technician knowledge. Used well, it improves planning, reliability, predictive maintenance, spare-parts control, and...

Сұйықтық қуат жүйелерін ауыстыруға арналған электрлік актуаторлар: Практикалық өнеркәсіптік автоматтандыру нұсқаулығы

Бұл мақала SMC компаниясының e-Actuator сериясы сияқты біріктірілген электрлік актюаторлардың дәстүрлі пневматикалық және гидравликалық жүйелерді ауыстыра отырып, өнеркәсіптік қозғалысты басқаруды...

Өнеркәсіптік автоматтандыру қолданбалары үшін OpenPLC көмегімен математикалық операциялар

Бұл мақалада PLC жүйелерінің өнеркәсіптік автоматтандыруда қосу, алу, көбейту, бөлу, модуль және дәрежелеу сияқты негізгі математикалық операцияларды қалай орындайтыны түсіндіріледі. Онда осы функция...

FBD PLC бағдарламалауындағы жетілдірілген булев логика: Негізгі логикадан тыс практикалық өнеркәсіптік қолданбалар

Мақалада PLC бағдарламалауында негізгі AND, OR және NOT операцияларынан тыс қолданылатын бірнеше күрделі Булев логика функциялары түсіндіріледі. Онда шындық кестелері, мультиплексорлар, импульс...

PLC бағдарламалаудағы логикалық операторлар: FBD логикалық қақпаларын түсіну

Булев логика әрбір ПЛК бағдарламасының негізі болып табылады. Қарапайым машина басқару жүйелерінен күрделі өнеркәсіптік автоматтандыру жүйелеріне дейін, логикалық қақпалар контроллерлердің өзгеретін...