BECKHOFF

Beckhoff EPI1809-0022 IO-Link Box

SKU EPI1809-0022

In stock
  • 12-month warranty
  • Free returns within 30 days
  • Manufacturer: BECKHOFF

  • Product No.: EPI1809-0022

  • Country of origin:Germany

  • Product Type: IO-Link Box Modules

  • Payment: T/T, Western Union

  • Weight: 500g

  • Shipping port: Xiamen

  • Warranty: 12 months

Description

Facilitating decentralized field signal acquisition, the Beckhoff EPI1809-0022 interfaces sixteen 24 V DC digital inputs directly to an IO-Link master. This highly compact IO-Link box allows sensors to be connected directly in the field without requiring a protective electrical enclosure. The module operates as an IO-Link Class A device, exchanging process data and configuration parameters over a standardized point-to-point communication channel. The robust structural encapsulation ensures reliable functionality in harsh manufacturing zones where dust, moisture, and high mechanical vibration are prevalent.

Features

  • 16 Digital Inputs: High-density distribution with Type 3 input characteristics according to EN 61131-2.
  • IO-Link V1.1 Compliance: Supports the Class A specification with high-speed COM3 communication rates.
  • Configurable Filters: Input filter times are adjustable from 0 to 20 ms to accommodate various sensor responses.
  • Integrated Sensor Protection: A collective 0.5 A sensor supply is fully protected against short-circuit events.
  • Heavy-Duty Seal: IP65, IP66, and IP67 protection ratings enable direct field mounting.

Applications

  • Automotive assembly lines and conveyor networks.
  • Decentralized input monitoring on large packaging machinery.
  • Machine-mount sensor aggregation in washdown or wet processing areas.
  • Robotic end-of-arm tooling requiring lightweight signal hubs.

Technical Specifications

Parameter Specification Value
Manufacturer Beckhoff Automation GmbH & Co. KG
Model Number EPI1809-0022
Communication Protocol IO-Link
IO-Link Specification Version V1.1, Class A
Data Transfer Rate 230.4 kbaud (COM3)
Primary Interface 1 x M12 plug, A-coded
Number of Inputs 16
Input Connections M12, screw type
Nominal Input Voltage 24 V DC (-15% / +20%)
Input Filter Range 3.0 ms (default), adjustable from 0 to 20 ms
"0" Signal Voltage -3 to +5 V (EN 61131-2, type 3)
"1" Signal Voltage 11 to 30 V (EN 61131-2, type 3)
Input Current Typical 3 mA (EN 61131-2, type 3)
Sensor Supply Maximum 0.5 A from L+, short-circuit proof in total
Current Consumption Typical 100 mA from L+
Operating Temperature -25 to +60 Celsius
Storage Temperature -40 to +85 Celsius
Protection Rating IP65 / IP66 / IP67 (conforms to EN 60529)
Vibration & Shock Standards Conforms to EN 60068-2-6 and EN 60068-2-27
EMC Immunity & Emission Conforms to EN 61000-6-2 and EN 61000-6-4
Approvals CE, UL
Module Weight 250 g
Shipping Weight 2.0 kg
Country of Origin Germany

Empirical Engineering Insights

Alternative Models & Compatibility

The EPI1809-0022 uses Class A port assignment. Note that when replacing an older EP1809-0022 module, the control system must be adapted because the EP series operates natively on EtherCAT (requiring an EtherCAT master and XML descriptions), whereas the EPI series uses the IO-Link physical protocol layer under a master gateway. Verify that the master IO-Link port pinout matches the standard Class A configuration before commissioning.

Application Pitfalls & Engineering Notes

A common issue in field installations is overloading the sensor supply line. While individual input current is restricted to typical Type 3 parameters (3 mA), the aggregate sensor supply is capped at 0.5 A. If several high-current photo-electric proximity sensors or ultrasonic transducers are powered directly from this unit, the short-circuit protection mechanism will engage, shutting down auxiliary sensor power. Ensure a power budget calculation is done for all 16 connected devices.

Commissioning & Wiring Tips

When pairing the device with non-Beckhoff IO-Link masters, ensure that the correct manufacturer IODD configuration file is loaded into the engineering software (such as TwinCAT or TIA Portal) to correctly map the 16-channel process image. Tighten all unused M12 connections with protective caps to maintain the IP67 integrity; failure to seal unused ports can allow condensation to bridge contacts over time, causing intermittent "0" and "1" signal faults.

Installation Guidelines

CRITICAL WARNING: Prior to commencing any mechanical mounting or cable connection steps, completely de-energize the main 24 V DC system supply line to the IO-Link master unit. Do not plug or unplug M12 cables while under electrical load, as contact-arcing could damage sensitive semiconductor components in the internal transceiver circuit.
1

Mount the module directly to a flat, vibration-resistant surface using two M4 screws through the integrated chassis mounting holes. Ensure the installation position allows for adequate cable strain relief.

2

Securely plug the A-coded M12 IO-Link communication cable into the module's communication port and hand-tighten the coupling nut.

3

Connect the 16 digital input sensors to the appropriate M12 input channels. Utilize standard torque wrenches for M12 connectors to guarantee environmental sealing without over-tightening.

4

Power up the master system and configure the corresponding input filter settings and channel maps within your automation development workspace.

FAQ

Can the Beckhoff EPI1809-0022 be used on a Class B IO-Link master port?

Yes, it can be physically connected to a Class B master port, but it will only operate using the Class A pin configuration. Pin 2 and Pin 5 auxiliary supply lines of a Class B port are not utilized by this module.

What happens if a sensor line short-circuits on the EPI1809-0022?

The module features an integrated short-circuit proof sensor supply. If a fault is detected, the sensor power is limited to prevent hardware damage, and a diagnostic flag is raised in the IO-Link process data.

How are the input filters configured on this IO-Link box?

The input filters can be adjusted within a range of 0 to 20 ms (with a default setting of 3.0 ms) via the IO-Link parameters using your master's software tool or acyclic commands.

View all FAQs →

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  • 30-Day Guarantee: Returns accepted for in-stock products in original, factory-sealed packaging.
  • 12-Month Warranty: Every industrial component is backed by our technical warranty.
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Global Express Shipping

  • Standard Delivery: 4-6 Business Days via DHL, FedEx, and UPS.
  • Express Dispatch: Same-day dispatch for in-stock orders placed before 2:00 PM (GMT+8).
  • Worldwide Coverage: Serving over 150 countries, including rapid delivery to Saudi Arabia and UAE.

Returns & Warranty

  • 30-Day Guarantee: Returns accepted for in-stock products in original, factory-sealed packaging.
  • 12-Month Warranty: Every industrial component is backed by our professional technical warranty.

Orders are processed and delivered Monday-Friday (excluding public holidays).


For full eligibility, restocking fees, and international return details, please view our official Refund & Return Policy .

TECHNICAL SPECIFICATIONS

Country of origin
Germany

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