Description
Integrated directly into decentralized control systems, the Beckhoff KL6904 TwinSAFE Logic Bus Terminal functions as an intelligent interface that establishes links between safe input and output signals. This safety-oriented terminal processes safety programs on-board, minimizing the overhead on the main control unit and optimizing localized response times. Utilizing the TwinSAFE protocol (Safety over EtherCAT/K-bus), the module manages localized safety functions and coordinate actions securely across standard K-bus communication structures.
The KL6904 is designed to operate seamlessly within Beckhoff's standard I/O environments, bridging physical safe inputs to its 4 built-in safe outputs. Certified for use in safety-critical sectors, this compact module provides a reliable mechanism to execute logic equations, monitor state conditions, and initiate fail-safe shutdowns within distributed industrial networks.
Features
- On-board processing of safety-relevant application logic.
- Supports up to 4 safe, potential-free semiconductor outputs.
- Seamless safety communication over standard K-bus pathways using TwinSAFE protocols.
- Parameterizable safety features including watchdog times and safety cycles (4 to 100 ms).
- Robust cross-circuit and short-circuit monitoring of outputs.
- Space-saving 12 mm terminal housing with integrated status LEDs.
Applications
- Distributed machinery safety networks.
- Emergency stop circuit evaluation and distribution.
- Light curtain and safety gate interlocking control.
- Automated materials handling and conveyor safety systems.
Technical Specifications
| Manufacturer |
Beckhoff Automation |
| Part Number / Model |
KL6904 |
| Product Series |
TwinSAFE / Bus Terminal |
| Connection Technology |
2-wire |
| Number of Outputs |
4 safe outputs |
| Maximum Output Current |
0.5 A per channel (minimum 20 mA) |
| Protocol Support |
TwinSAFE / Safety over EtherCAT (via K-bus coupling) |
| Cycle Time |
4 ms to 100 ms (parameterizable) |
| Fault Response Time |
Less than or equal to the parameterized watchdog time |
| Current Consumption (K-bus) |
Max. 250 mA |
| Current Consumption (Power Contacts) |
Load-dependent |
| Safety Standards Compliance |
DIN EN ISO 13849-1:2008 (Cat. 4, PL e) and EN 61508:2010 (SIL 3) |
| Protection Rating |
IP20 |
| Ex Marking |
II 3 G Ex nA IIC T4 Gc (ATEX Zone 2) |
| Installation Position |
Horizontal |
| Weight |
Approx. 100 g |
Connections and Interfaces
| Terminal Connection Point |
Signal Allocation / Function |
| 1 |
Safe Output 1 |
| 2 |
Safe Output 2 |
| 3 |
Safe Output 3 |
| 4 |
Safe Output 4 |
| 5 |
0 V DC (Reference Potential) |
| 6 |
0 V DC (Reference Potential) |
| 7 |
+24 V DC Power Supply Contact |
| 8 |
0 V DC Power Supply Contact |
Installation Guidelines
- Ensure all system power is disconnected prior to mounting or removing the terminal.
- Mount the module onto standard 35 mm DIN rails (EN 60715), pushing until the locking latch clicks firmly into place.
- Maintain a horizontal mounting orientation to allow optimal passive convection cooling through the terminal vents.
- Ensure grounding integrity is maintained via the integrated grounding contact point on the DIN rail.
Compliance and Certifications
- CE
- UL / cULus
- ATEX: II 3 G Ex nA IIC T4 Gc
- DIN EN ISO 13849-1:2008 (Category 4, PL e)
- EN 61508:2010 (SIL 3)