Description
Engineered for high-speed, high-precision motion control, the Mitsubishi Electric MR-J4-100B operates within the MELSERVO-J4 series as a high-performance servo amplifier. Rated for a 1.0 kW capacity and designed for a 200V class voltage input, this unit utilizes the advanced SSCNET III/H command interface to achieve sub-millisecond communication cycle times, making it ideal for highly synchronized multi-axis architectures. The amplifier features integrated functional safety elements, absolute encoder compatibility, and robust vibration suppression algorithms to guarantee stable operation in heavy industrial deployments.
Features
- High-speed fiber optic SSCNET III/H communication supporting ultra-low cycle times down to 0.222 ms.
- Integrated functional safety with STO (Safe Torque Off) capabilities certified to EN ISO 13849-1 Category 3 PL e and SIL 3 standards.
- Built-in dynamic brake to quickly and safely decelerate servomotors during unexpected power cuts or system stops.
- Advanced control functions including robust filters, adaptive vibration suppression, and real-time machine diagnostic utilities.
- Supports full closed loop control with high-speed serial encoder interfaces.
Applications
- Multi-axis coordinated packaging systems and high-speed labeling machinery.
- High-precision semiconductor fabrication and pick-and-place equipment.
- Machine tool feed axis mechanisms requiring synchronous interpolation.
- Automated material handling and automotive assembly gantries.
Technical Specifications
| Parameter |
Specification Value |
| Manufacturer |
Mitsubishi Electric |
| Model Number |
MR-J4-100B |
| Series |
MELSERVO-J4 series |
| Rated Capacity |
1.0 kW |
| Command Interface |
SSCNET III / H |
| Output Rated Voltage |
Three-phase AC 170 V |
| Output Rated Current |
6.0 A |
| Main Circuit Input Voltage / Frequency |
Three-phase or single-phase AC 200 V to 240 V, 50 Hz / 60 Hz |
| Main Circuit Input Rated Current |
5.0 A |
| Control Circuit Supply Input |
Single-phase AC 200 V to 240 V, 50 Hz / 60 Hz (0.2 A / 30 W) |
| Control Method |
Sine wave PWM control / Current control system |
| Built-in Regenerative Resistor Capacity |
20 W |
| Functional Safety |
STO (IEC/EN 61800-5-2), EN ISO 13849-1 Category 3 PL e, SIL 3 |
| Protection Class |
IP20 (natural cooling / open) |
| Operating Temperature |
0 to 55 degC (no freezing) |
| Operating Humidity |
5% to 90% RH (no condensation) |
| Net Weight |
1.4 kg |
| Shipping Weight |
2.4 kg |
Empirical Engineering Insights
Alternative Models & Compatibility
The MR-J4-100B can replace legacy J3 series amplifiers (specifically the MR-J3-100B) by engaging the integrated J3 Compatibility Mode parameters via MR Configurator 2. Ensure that physical dimensions and terminal locations are verified, as J4 footprint revisions may require adapter mounting brackets inside older electrical cabinets.
Application Pitfalls & Engineering Notes
When utilizing single-phase AC 200V input configuration for the main power circuit, close-mounting installation with multiple amplifiers nested side-by-side is not supported due to elevated thermal generation. Provide adequate spacing between drives under single-phase supply to avoid premature thermal trip faults.
Commissioning & Wiring Tips
The SSCNET III/H fiber optic cables (connected via CN1A/CN1B) must not exceed a minimum bending radius of 25 mm. Exceeding this limit degrades the light transmission path, triggering intermittent AL.37 (Parameter Error) or AL.85 (SSCNET Communication Error) faults during dynamic machine cycles. Always keep the unused fiber ports sealed with protective caps.
Installation Guidelines
CRITICAL WARNING
Disconnect all main and control power lines before terminating terminal blocks or handling interface cables. After switching off the incoming power supply, wait at least 15 minutes for the internal bus capacitors to fully discharge. Always verify that the charge LED on the front panel is completely unlit before proceeding with electrical installation.
1
Mount the servo amplifier vertically on a flat, non-flammable surface inside a sealed IP54 minimum cabinet to protect against dust and conductive contamination.
2
Ensure minimum clearances of 40 mm above and below the cooling fins, and at least 10 mm on both sides for adequate convective airflow dissipation.
3
Verify CN8 safety shorting connector is securely installed if external safety logic is not routed through the STO system. Without a proper safety input path, the unit will remain in a permanent safe torque shutdown state.