Description
Designed for real-time machine control and industrial information integration, the NX102-1020 serves as a high-performance modular CPU within the Omron Sysmac platform. This controller seamlessly bridges the gap between operational technology (OT) and information technology (IT) by offering built-in database connection capabilities alongside synchronized motion and sequence control. The integration of OPC-UA and SQL client functionality enables direct data exchange between production machinery and enterprise-level IT databases without requiring intermediate gateways or PC hardware.
Operating with a fast primary task cycle time of 1 ms, this unit coordinates high-speed sequence processing and complex motion pathways. Communication flexibility is maintained through integrated EtherCAT, EtherNet/IP, and standard TCP/IP Ethernet interfaces, ensuring high compatibility with decentralized modern plant architectures.
Features
- Direct SQL database connection functionality for secure and efficient IT-OT data mapping.
- Built-in OPC-UA server capabilities to facilitate standardized, secure industrial communication.
- Synchronized motion control supporting up to 2 synchronous axes and 4 point-to-point (PTP) axes.
- Generous onboard memory with 5 MB allocated for program storage and 33.5 MB for variables.
- Expansive local and remote expansion support, handling up to 32 local NX I/O units and up to 64 remote I/O nodes via the NX I/O Bus.
Applications
- Traceability and Quality Control: Direct database logging for pharmaceutical, food processing, and automotive assembly lines.
- High-Speed Packaging Machinery: Synchronous motion control for cartoners, flow-wrappers, and labeling systems.
- Material Handling Systems: Direct PLC-to-database communication for automated storage and retrieval systems (ASRS) and high-speed sorting lanes.
Technical Specifications
| Manufacturer |
Omron |
| Part Number/Model |
NX102-1020 |
| Series |
Sysmac NX1 |
| Controller Functionality |
Database connection, Motion control, OPC-UA, Position control, Sequence control |
| Max. Number of Synchronous Axes |
2 |
| Max. Number of PTP Axes |
4 |
| Max. Number of Axes (incl. virtual) |
15 |
| Primary Task Cycle Time |
1 ms |
| Program Memory |
5 MB |
| Variables Memory |
33.5 MB |
| Communication Port(s) |
EtherCAT Master, EtherNet/IP, Ethernet TCP/IP, USB |
| Communication Option(s) |
Serial RS-232C, Serial RS-422, Serial RS-485 |
| Max. Number of Remote I/O Nodes |
64 |
| I/O System |
NX I/O Bus |
| Max. Number of Expansion Units |
32 |
| Dimensions (L x W x H) |
10 cm x 6.6 cm x 10 cm |
| Shipping Weight |
2 kg |
Connections and Interfaces
| Port/Interface |
Function and Protocols |
| EtherCAT Port |
Master interface for high-speed local and remote motion and I/O networking |
| EtherNet/IP Ports |
Dual ports for plant-level industrial ethernet communication, database connection, and OPC-UA |
| USB Port |
Peripheral tool port for configuration, programming, and monitoring via Sysmac Studio |
| NX Bus Interface |
Direct right-side connection backplane for local NX I/O units |
Installation Guidelines
- Mounting Method: Securely mount the CPU unit to a standard 35 mm DIN rail inside an industrial enclosure.
- Environmental Clearance: Ensure sufficient clearance above and below the module to facilitate natural convection cooling.
- Wiring and Grounding: Maintain a low-impedance connection to the functional ground terminal to shield the system from electromagnetic interference.
- Expansion Limits: Ensure the total power consumption of the attached local NX I/O modules does not exceed the power supply capacity of the NX102-1020.