Description
Integrating Modbus TCP/IP communications directly into Rockwell Automation ControlLogix systems, the ProSoft MVI56-MNETR provides a specialized high-performance network interface utilizing a reduced data block structure. This module operates as an in-chassis slot solution, enabling ControlLogix processors to interface seamlessly with Modbus TCP/IP-compatible field instruments, SCADA systems, and programmable controllers. Designed specifically for architectures with constrained memory mapping or remote I/O limitations, the reduced data block configuration limits the backplane I/O transfer size to 240 words of input and 240 words of output data, making it highly compatible with remote I/O racks over ControlNet or EtherNet/IP adaptors.
Features
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Reduced Data Block Structure: Limits I/O data transfers to 240 words input/240 words output to support remote rack installations.
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Multi-Protocol Flexibility: Concurrently supports both Modbus TCP/IP Client (Master) and Server (Slave) configurations.
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High Isolation Security: 1500 V rms electrical isolation protects the ControlLogix backplane from external network transient faults.
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Optimized Diagnostic LEDs: Front-panel indicators provide real-time status updates for module operation, backplane transfer, and serial/Ethernet port activity.
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Network Resiliency: Integrated broadcast storm protection mitigates network degradation under high-volume ARP frame scenarios.
Applications
- Remote I/O rack communication over ControlNet or EtherNet/IP.
- SCADA and HMI integration across plant networks.
- Substation automation and power monitoring network connections.
- Interfacing with variable frequency drives, flow meters, and external PLCs.
Technical Specifications
| Parameter |
Specification |
| Manufacturer |
ProSoft Technology |
| Model Series |
MVI56 ControlLogix Platform |
| Backplane Current Draw |
800 mA at 5 Vdc; 3 mA at 24 Vdc |
| Operating Temperature |
0 degC to 60 degC (32 degF to 140 degF) |
| Storage Temperature |
-40 degC to 85 degC (-40 degF to 185 degF) |
| Relative Humidity |
5% to 95% (non-condensing) |
| Vibration Resistance |
5 g from 10 Hz to 150 Hz |
| Shock Operational |
30 g operational; 50 g non-operational |
| Ethernet Port |
10/100 Base-T RJ45 Connector |
| Electrical Isolation |
1500 V rms at 50 to 60 Hz for 60 s (IEC 60950) |
| Broadcast Storm Resiliency |
Less than or equal to 5000 ARP frames-per-second |
| Net Weight |
0.45 kg |
| Shipping Weight (Calculated) |
1.50 kg |
| Package Dimensions (Calculated) |
25.0 cm x 20.0 cm x 8.0 cm |
Connections and Interfaces
| Interface Port |
Description / Function |
| Ethernet Port (RJ45) |
Primary 10/100 Mbps Modbus TCP/IP connection. Utilizes Cat5e or Cat6 cabling. |
| CFG Port (RJ45) |
Configuration port. Interfaces via RJ45 to DB-9M connection for diagnostics and firmware utility software setup. |
Empirical Engineering Insights
Alternative Models & Compatibility
It is vital to distinguish the MVI56-MNETR from the standard MVI56-MNET. The MVI56-MNET utilizes a larger 5000-word block size, which is unsupported by several common remote I/O network adapters. If your system architecture places the communication interface in a remote rack connected via ControlNet (e.g., 1756-CNB/CN2) or EtherNet/IP (e.g., 1756-ENBT/EN2T), the "R" (Reduced Data Block) variant is mandatory to prevent connection sizing faults.
Application Pitfalls & Engineering Notes
When configuring large networks, ensure the broadcast traffic does not exceed the hardware limit of 5000 ARP frames-per-second. Networks shared with enterprise data or unmanaged switches often suffer from high broadcast traffic, which can trigger the internal safety isolation of the MVI56-MNETR's ethernet controller, causing brief, intermittent offline faults. Always isolate industrial control paths onto distinct virtual networks (VLANs) or managed switches.
Commissioning & Wiring Tips
Initial configuration requires ProSoft Configuration Builder (PCB) software. Connect via the provided RJ45-to-DB9 cable to the configuration serial port prior to system insertion if your default IP network segment is different. Ensure standard RS-232 serial parameters are matched on the configuration computer to establish stable firmware terminal access.
Installation Guidelines
CRITICAL WARNING: electrical discharge hazard
Remove all system operational power from the ControlLogix chassis before inserting or removing the MVI56-MNETR interface. Inserting or removing the card while the backplane is energized can cause irreversible logical disruption to the PLC processor or damage the backplane contact connector pins.
1
Ensure the ControlLogix system is de-energized.
2
Align the module circuit card with the plastic guides of the target slot in the ControlLogix chassis.
3
Firmly slide the module inward until it seats securely into the chassis backplane.
4
Secure the top and bottom chassis tabs on the module front-plate.
5
Connect the shielded RJ45 Ethernet communication cable to the primary ports and power on the chassis.