The SattCon 05 Slimline is a compact programmable controller manufactured by ABB that provides tailored automation for small to medium-size industrial process and machine control applications. Operating as a self-contained modular system, this device handles both analogue and digital control tasks through an integrated array of logic, interlocking, arithmetic, and data-handling functions. The architecture supports up to four distinct processor boards—including the CU05-25 and CU05-45 series—alongside versatile I/O units to facilitate seamless field communication over COMLI or SattBus networks. This design layout maximizes panel space efficiency while enabling high-speed routine execution across diverse automated environments.
Features
Combines a compact format with the flexibility of a modular system architecture
Supports integrated PID loops and advanced arithmetic functions for process control
Allows offline and online programming using standard VDU terminals or personal computers running DOX 10 or DOX5 software
Features built-in serial ports configured for VDU, printer, and token-passing network communications
Incorporates extensive text handling capabilities with up to 512 lines for events, alarms, and operator dialogue
Utilizes a highly flexible instruction set that permits complex automation and sequence configurations
Applications
Small to medium-size industrial process control systems
Automated machine control and logic interlocking configurations
Distributed factory networks utilizing COMLI or SattBus protocols
Technical Specifications
Parameter
Specification
Manufacturer
ABB
Product Family
SattCon 05 Slimline
CPU Type
Dallas 80C320 or equivalent
Program Memory
25 kbytes available for the PLC program (CMOS RAM)
Memory Backup
Battery-backed CMOS RAM
Battery Life
Approx. 3 years in operation / 5 years in storage at 25 degC
Bit Instruction Execution Time
Typically 1.2 us per instruction
Word Instruction Execution Time
Typically 20 us per instruction
Max. Expansion I/O Units
Up to 3 expansion units in addition to the base unit
Internal Memory Cells
3072 cells (reduced by the number of hardware I/O)
Timers
64
Counters
64
Registers
28000 (16-bit)
Sequencers
256 sequencers with 100 steps each
Text Messages
512 lines (32 characters each)
SattBus Maximum Nodes
Up to 120 nodes
SattBus Maximum Distance
2000 m
Installation Guidelines
Mount the base controller unit firmly inside the drive panel enclosure to reduce physical vibration and optimize layout space.
Interconnect expansion I/O boards using the short ribbon cables supplied specifically with each auxiliary unit.
Verify that the cumulative ribbon cable link distance from the primary base module to the final expansion unit does not exceed 2.7 m.
Establish correct field wire routing and isolate communication lines to minimize electromagnetic loop interference during high-speed operations.
Compliance and Certifications
CE-marked
UL listed
FAQ
What is the maximum expansion capacity for the system?
The system configuration permits a maximum of three expansion I/O units to be connected to the main base unit.
What software tools are recommended for configuring the device?
Programming, testing, and system documentation are executed using an IBM-compatible personal computer running either the DOX 10 or DOX5 software package.
What is the expected lifespan of the program memory backup battery?
The backup battery holds an approximate operational life of 3 years under continuous service conditions and up to 5 years when kept in storage at 25 degC.
What type of memory architecture secures the control program?
The control program is stored within a battery-backed CMOS RAM block containing 25 kbytes of available program space.
A field replacement guide for GE Fanuc IC200MDL650 covering revision-dependent negative logic, four common groups, 24 VDC thresholds, input filtering, carrier checks and commissioning records.
A field-focused IC697CPX935 replacement guide covering fast memory, firmware-dependent serial behavior, rack power, cooling, I/O architecture and backup records.
A field-focused IC693DSM324 replacement guide covering Series 90-30 host checks, FSSB servo-chain records, 5 V power budget, firmware limits, follower control and commissioning.