Description
Direct field connection of decentralized actuators is managed reliably by the Beckhoff EPP2008-0022, an IP67-rated EtherCAT P Box engineered for high-performance automation networks. By integrating control signal data and power (both system voltage Us and auxiliary peripheral voltage Up) into a single, specialized cable, this module eliminates the need for external distribution enclosures. The unit features eight independent digital outputs delivering 24 V DC to handle ohmic, inductive, and lamp loads, making it ideal for severe industrial processing environments.
Features
-
One-Cable Automation: Combines high-speed EtherCAT communication and power supply over a single P-coded M8 connector interface.
-
High Channel Density: 8 digital outputs housed in a compact, ruggedized field module.
-
Individual Channel Protection: Every output channel is individually short-circuit proof with immediate overload detection.
-
Robust Load Compatibility: Capable of switching resistive (ohmic), inductive, and lamp loads up to 0.5 A per channel.
-
Environmental Resilience: Hermetically sealed IP65, IP66, and IP67 protective rating allows direct machine mounting without protective enclosures.
Applications
- Decentralized robotics assembly cells and end-of-arm tooling.
- Conveyor systems and high-speed material handling sortation networks.
- Pneumatic valve manifold control and solenoid actuator switching.
- Automotive assembly lines requiring direct tool-mounted IP67-rated I/O distribution.
Technical Specifications
| Parameter |
Specification Value |
| Manufacturer |
Beckhoff |
| Model Number |
EPP2008-0022 |
| Communication Protocol |
EtherCAT |
| Bus Interface |
2 x M8 socket, shielded, screw-type, P-coded |
| Number of Outputs |
8 digital outputs |
| Output Connections |
M12 x 1, 5-pin, A-coded (1 output per M12 connector) |
| Nominal Output Voltage |
24 V DC (-15 percent / +20 percent) |
| Max. Output Current |
0.5 A per channel (individually short-circuit proof, total sum limit 3.0 A) |
| Short-Circuit Current Limit |
Max. 1.5 A |
| Switching Times |
Typical TON: 60 us, typical TOFF: 300 us |
| Current Consumption (Us) |
Typical 100 mA |
| Auxiliary Current (Up) |
Typical 20 mA + load current |
| Electrical Isolation |
500 V |
| Operating Temperature |
-25 to +60 degC |
| Storage Temperature |
-40 to +85 degC |
| Protection Rating |
IP65 / IP66 / IP67 (conforms to EN 60529) |
| Vibration/Shock Resistance |
Conforms to EN 60068-2-6 / EN 60068-2-27 |
| EMC Conformity |
Conforms to EN 61000-6-2 / EN 61000-6-4 |
| Approvals |
CE, UL |
| Unit Weight |
Approx. 250 g |
| Shipping Weight (Calculated) |
2.0 kg |
| Package Dimensions (Calculated) |
180 x 120 x 80 mm |
Connections and Interfaces
| Port / Connector |
Interface Type |
Pin Mapping & Assignment |
| EtherCAT P Input |
M8, female, 4-pin, P-coded |
Pin 1: Tx+ / Us+ | Pin 2: Rx+ / Up+ | Pin 3: Rx- / Up- | Pin 4: Tx- / Us- |
| EtherCAT P Output |
M8, male, 4-pin, P-coded |
Downstream line feed with data forwarding and Us/Up power loop-through |
| Channels 1 to 8 |
M12, 5-pin, A-coded |
Pin 1: Up (+24 V DC auxiliary output) | Pin 3: GND | Pin 4: Output signal | Pins 2 & 5: Functional Earth / Shield |
Empirical Engineering Insights
Alternative Models & Compatibility
The EPP2008-0022 utilizes EtherCAT P technology, combining data and power. It is fundamentally different from standard EP2008 series boxes, which run on standard EtherCAT and require independent 24 V DC auxiliary power lines. Note that integration within your TwinCAT development environment requires TwinCAT 3.1 Build 4022 or higher. If migrating from older EP modules, verify that your network couplers or master terminals support EtherCAT P physical layers (e.g., EK1300 or EK1322).
Application Pitfalls & Engineering Notes
Because EtherCAT P supplies both the sensor/logic circuit (Us) and peripheral actuator loads (Up) over a single P-coded cable, cumulative current limits must be carefully planned. The absolute continuous current limit for the P-coded M8 bus connector is 3 A. Running eight high-power inductive loads at the full 0.5 A capacity will exceed the loop-through rating of downstream units, causing severe voltage drops and thermal stress on downstream boxes.
Commissioning & Wiring Tips
Always use fully shielded, industrial-grade M8 P-coded cabling to ensure electromagnetic immunity in noisy motor-drive environments. When terminating M12 ports, utilize a calibrated torque wrench to ensure tight sealing to 0.6 Nm; over-tightening or loose installation compromises the IP67 integrity and will lead to moisture ingress. Utilize TwinCAT's built-in EtherCAT P diagnostics window to monitor live voltage drops for both Us and Up power branches during full load operation.
Installation Guidelines
CRITICAL WARNING: De-energize all primary, auxiliary, and network power sources before initiating installation. Failure to disconnect system (Us) and peripheral (Up) power prior to wiring or module removal can result in hardware destruction or unexpected physical operation of associated field actuators.
1
Mount the EPP2008-0022 directly to the machine structure using M3 mounting bolts tightened to a maximum torque of 0.5 Nm. Ensure the mounting surface is flat to avoid structural strain on the housing.
2
Connect the incoming EtherCAT P M8 line to the "EtherCAT P In" port and verify the physical P-coding alignment key to avoid forcing the pins.
3
Route outgoing digital actuator lines using M12 cables. Plug unused M12 and M8 ports with genuine industrial sealing caps to guarantee the overall IP67 protection rating.