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Honeywell 10105/2/1 FSC Fail-Safe High-Density Analog Input Module

Honeywell 10105/2/1 FSC Fail-Safe High-Density Analog Input Module

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  • Hersteller: Honeywell

  • Produkt-Nr.: 10105/2/1

  • Herkunftsland:Vereinigte Staaten

  • Produkttyp: Fail-Safe Analog Input Modules

  • Zahlung: T/T, Western Union

  • Gewicht: 1500g

  • Versandhafen: Xiamen

  • Garantie: 12 Monate

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Description

Designed for high-integrity safety instrumented systems (SIS), the Honeywell 10105/2/1 functions as a high-density, fail-safe analog input module within the Fail-Safe Control (FSC) system architecture. This module processes up to 16 safety-critical analog channels operating on a nominal 24 Vdc field supply. To interface with standard industrial transmitters, the high-impedance inputs require external current-to-voltage conversion from 0-20 mA to the module's native 0 to 4.1 V range. This conversion is handled seamlessly through dedicated field termination assemblies or backplane conversion units, maintaining complete galvanic separation and safety loop integrity.

Key Technical Features

  • High-Density Architecture: 16 independent analog input channels in a compact 4 TE width footprint.
  • Safety-Certified Design: Meets safety requirements up to AK1-6 (configured up to AK6 in redundant configurations).
  • High-Resolution Digitization: Integrated 12-bit A/D converter ensuring ±1 LSB accuracy.
  • Flexible Signal Conversion: Compatible with FTA-T-14 field termination blocks or plug-in 10105/A/1 conversion modules.
  • Low Power Consumption: Consumes only 35 mA from the 5 Vdc internal rail and 35 mA from the 24 Vdc system rail.

Industrial Applications

  • Emergency Shutdown (ESD) systems in petrochemical processing facilities.
  • Burner Management Systems (BMS) in heavy power generation plants.
  • Fire and Gas (F&G) detection loops requiring high availability and low error rates.
  • Critical loop monitoring in hazardous chemical reactors.

Technical Specifications

Parameter Specification Values
Manufacturer Honeywell
Module Part Number 10105/2/1
Safety Class Reference AK1 through AK6 (AK6 achieved in redundant operation)
Required Software Version Version 500 or higher
Number of Channels 16 non-isolated input channels
Input Voltage Range 0 to 4.1 Vdc (nominal)
Absolute Maximum Input Voltage ±36 Vdc
Input Impedance > 1 MOhm
System Power Requirements 5 Vdc at 35 mA; 24 Vdc at 35 mA
A/D Converter Resolution 12-bit (Inaccuracy: ±1 LSB)
Total Module Inaccuracy < 0.25% of full scale range
Crosstalk Between Channels > 60 dB
Physical Form Factor 3U Eurocard (4 TE width, 3 HE height)
Approvals CE compliant; TÜV certified
Shipping Weight (Calculated) 1.5 kg

Signal Interface Architecture

Interface Component Connection Method / Function
FTA-T-14 Module External field termination assembly. Directly converts 0-20 mA field loops into the required 0-4.1 Vdc signal using high-precision resistor networks.
10105/A/1 Converter Analog input conversion card installed on the programming connector (Px) on the rear side of the 19-inch I/O backplane.
External Voltage Readback On-board internal diagnostic loops reading back safety-critical voltages to ensure absolute measurement validation.

Empirical Engineering Insights

Alternative Models & Compatibility

The module requires FSC system software version 500 or higher. Running earlier firmware platforms with this specific physical hardware profile can prevent diagnostic synchronization and fail to initialize safety states. Ensure that the corresponding conversion hardware (such as 10105/A/1) is aligned with the rack assembly before applying power.

Application Pitfalls & Engineering Notes

Because this is a high-impedance (> 1 MOhm) module, attempting to connect a standard raw 4-20 mA transmitter loop directly to the input pins without a conversion assembly (either the FTA-T-14 or 10105/A/1) will cause the input channel to saturate and trigger an open-loop system fault. System designers must ensure that the precision dropping resistors are correctly configured to scale the current signal to the 0 to 4.1 Vdc limits.

Commissioning & Wiring Tips

To guarantee that crosstalk remains above the specified 60 dB limit under noisy conditions, ensure that all field wiring routed from the process transmitters to the FTA module is constructed with high-quality twisted, individually shielded pairs. Connect the cable shields strictly at the instrument side or the safety-earth terminal block on the panel, but never at both ends, to avoid establishing ground loops.

Installation Guidelines

CRITICAL WARNING: SAFETY DE-ENERGIZATION REQUIRED

Always completely switch off active 24 Vdc system power and auxiliary loop power before inserting or extracting this module from the backplane. Hot-swapping without verified bypass controls can result in a safety shutdown of the entire FSC system rack and may damage the sensitive 12-bit ADC inputs.

1

Verify that the backplane slot is free of dust, and inspect the rear Eurocard connectors of the module for bent pins before alignment.

2

Gently slide the module along the designated 4 TE physical subrack guide rails until the backplane connectors sit firmly in place.

3

Tighten the upper and lower faceplate retaining screws to ensure proper grounding and mechanical stability under industrial vibration.

4

Re-apply power, monitoring the system diagnostics panel to verify successful diagnostic checks and the active state of all 16 channels.

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What is the native input voltage range of the 10105/2/1 module?

The module operates on a native voltage input range of 0 to 4.1 Vdc, with a high input impedance exceeding 1 MOhm.

How are 4-20 mA field loops integrated with this module?

Conversion must be performed externally using either an FTA-T-14 field termination assembly module or a 10105/A/1 conversion module mounted to the backplane.

What are the compatibility requirements for system software?

This module is compatible with Honeywell FSC system software versions 500 or higher to ensure diagnostic safety routines run correctly.

What level of functional safety certification does this module carry?

It is certified for safety classes AK1 through AK6, with AK6 requirements achieved when implemented in a redundant configuration.

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Country of origin
Vereinigte Staaten

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