Mitsubishi Electric QD81DL96 MELSEC-Q High-Speed Data Logger Unit

Description

Directly interfacing with the system backplane, the Mitsubishi Electric QD81DL96 high-speed data logger unit provides robust data logging capabilities for MELSEC-Q series PLC platforms. This module eliminates the need for dedicated personal computers or complex SCADA-based logging applications by recording system variables directly to localized memory media. Designed for precision diagnostics and predictive maintenance, the unit accesses and logs data from up to 64 connected CPUs in a multi-CPU configuration, matching sequence scan cycles with microsecond-level synchronization.

The QD81DL96 supports dual collection methodologies: high-speed trigger logging for transient events, and general-purpose continuous logging for historical trend analysis. Utilizing industry-standard file formats such as CSV, BIN, and Excel-compatible files, this module ensures that logged data is readily accessible by analytical packages, database engines, and supervisory control systems. Automated data transfer is facilitated through integrated FTP client/server protocols and email notification functions over a standard 100 Mbps Ethernet connection.

Features

• Multi-CPU Integration: Accesses up to 64 CPUs simultaneously across the controller backplane.
• Synchronized High-Speed Collection: Enables sequence scan time synchronization with collection intervals as fast as 1 ms for trigger logging and 3 ms for continuous logging.
• Dual Logging Profiles: Offers both continuous and trigger-based data capture with configurable pre-trigger and post-trigger boundaries.
• Direct Excel Report Generation: Automatically formats collected data into standard xls files directly on the local module.
• Advanced Notification & Transfer: Embedded FTP client/server and SMTP capabilities allow automatic transmission of logged files to central servers and automated event notification emails.
• Robust Storage Support: Features an integrated slot for industrial-grade CompactFlash (Type I) cards.

Applications

• Traceability and quality assurance in high-speed manufacturing lines.
• Transient fault analysis and sequence of events (SOE) recording in power distribution.
• Long-term environmental and process variable trend monitoring in water treatment plants.
• Equipment performance tracking and predictive maintenance in heavy machining.

Technical Specifications

Connections and Interfaces

Installation Guidelines

• Backplane Insertion: Turn off the main rack power supply before inserting or removing the module from the Q-series base unit.
• CompactFlash Handling: Format the CF card using the correct FAT file system before operation. Do not eject the card while the access LED is illuminated.
• Shielding and Grounding: Use category 5 (or higher) shielded twisted pair (STP) cables for high-noise industrial environments to avoid signal loss or log interruption.
• Ventilation: Ensure at least 30 mm of clearance above and below the base unit for proper heat dissipation.