Description
Integrating seamlessly into Omron Sysmac CJ-series PLCs, the Omron CJ1W-AD041-V1 provides high-density, precise analog-to-digital conversion across four physical input channels. This module processes voltage and current field transmitter signals, translating physical variables into highly accurate digital data blocks. Its backplane-driven processor supports advanced signal scaling, peak-hold execution, and customized input filtration algorithms directly inside the memory allocation table, eliminating the need for complex ladder-logic averaging routines.
Features
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Four Selectable Channels: Individual configuration per channel for current (4 to 20 mA) or voltage (1 to 5 V, 0 to 5 V, 0 to 10 V, -10 to +10 V) inputs.
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High-Speed A/D Conversion: Configurable conversion speeds reaching up to 250 microseconds per point in high-speed mode.
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Selectable Resolution Modes: Offers standard 1/4000 resolution or high-resolution 1/8000 mode for ultra-precise process variable tracking.
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Detachable Terminal Block: Features an 18-point detachable M3 screw terminal block, enabling swift module replacements without re-wiring.
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Built-In Diagnostics: Real-time detection of input wire disconnection, over-range levels, and internal hardware faults.
Applications
- Chemical processing and multi-loop temperature tracking via 4-20 mA transmitters.
- Water and wastewater monitoring involving volumetric flow and pressure transmitters.
- Variable frequency drive (VFD) speed-feedback control systems.
- Precise packaging and tension-control systems utilizing load cells and signal conditioners.
Technical Specifications
| Parameter |
Specification Values |
| Manufacturer |
Omron Industrial Automation |
| Model Number |
CJ1W-AD041-V1 |
| Product Series |
CJ Series (CJ1G, CJ1H, CJ1M, CJ2M, CJ2H) |
| Number of Analog Inputs |
4 Channels |
| Input Voltage Ranges |
0 to 5 V, 1 to 5 V, 0 to 10 V, -10 to +10 V |
| Input Current Ranges |
4 to 20 mA |
| Resolution Options |
1/4000 (Standard), 1/8000 (High-Resolution Mode) |
| Conversion Time |
1.0 ms/point max. (Standard), 250 microsec/point max. (High-Speed) |
| Accuracy (25 degC) |
Voltage: +/-0.2% of FS; Current: +/-0.4% of FS |
| Channel-to-Channel Isolation |
None (Common ground plane) |
| Backplane Bus Isolation |
Photocoupler isolated between input terminals and CPU internal logic |
| Internal Current Consumption |
0.42 A at 5 VDC (Backplane rail) |
| External Wiring Terminal |
18-point detachable terminal block (M3 screws) |
| Standards & Approvals |
CE, UL (Class I Div 2), NK, Lloyd's |
| Country of Origin |
Japan |
| Shipping Weight (Calculated) |
0.32 kg |
| Package Dimensions (Calculated) |
125 x 105 x 35 mm |
Connections and Interfaces
| Terminal No. |
Signal Label |
Description |
| 1 |
V IN 1 |
Voltage Input Terminal, Channel 1 |
| 2 |
I IN 1 |
Current Input Terminal, Channel 1 |
| 3 |
COM 1 |
Common Terminal, Channel 1 |
| 4 |
V IN 2 |
Voltage Input Terminal, Channel 2 |
| 5 |
I IN 2 |
Current Input Terminal, Channel 2 |
| 6 |
COM 2 |
Common Terminal, Channel 2 |
| 7 |
V IN 3 |
Voltage Input Terminal, Channel 3 |
| 8 |
I IN 3 |
Current Input Terminal, Channel 3 |
| 9 |
COM 3 |
Common Terminal, Channel 3 |
| 10 |
V IN 4 |
Voltage Input Terminal, Channel 4 |
| 11 |
I IN 4 |
Current Input Terminal, Channel 4 |
| 12 |
COM 4 |
Common Terminal, Channel 4 |
| 13 to 17 |
NC |
No Connection (Do not wire) |
| 18 |
SLD |
Shield Terminal (Internal system ground) |
Empirical Engineering Insights
Alternative Models & Compatibility
The "V1" suffix indicates critical updates over the legacy non-V1 module. It introduces the high-resolution mode (1/8000 conversion) and reduces overall conversion times down to 250 microseconds per channel. The module is fully backward compatible; however, if you are upgrading from an older version in a system that utilized specific unit settings, you must reconfirm the I/O allocation mapping in CX-Programmer to ensure the CPU can register the newer features.
Application Pitfalls & Engineering Notes
This unit features non-isolated input channels, meaning all four channels share a common internal ground plane. If you feed analog signals from devices powered by different external DC supplies, ground-loop offset voltages will distort the analog readings or potentially trigger hardware faults on the module. For isolated channels, choose the CJ1W-AD042 or add signal isolators externally on each loop.
Commissioning & Wiring Tips
Always route the analog signal cabling away from high-voltage motor power cables to mitigate EMI noise coupling. Connect the shield line of the twisted-pair cable exclusively to the SLD terminal (Pin 18) on the module's terminal block. Unused channels must be explicitly disabled in the software configuration; otherwise, they will float and cause the PLC's internal error flags to cycle unexpectedly.
Installation Guidelines
CRITICAL WARNING
Do not insert or remove the CJ1W-AD041-V1 module from the PLC backplane while the rack is powered. De-energize the main control supply completely and allow all internal bus charges to bleed down to zero before handling. Live insertion will damage the backplane interface ASIC and corrupt the memory tables within the CPU module.
1
Align the structural hook on the upper section of the module with the slot on the PLC backplane. Rotate the module downwards until it seats flush.
2
Secure the unit by locking the yellow slider mechanisms at both the top and bottom of the module casing. Ensure they click completely into place.
3
Wire current loops using the I IN and COM terminals; wire voltage loops via the V IN and COM terminals. Tighten terminal block screws to a maximum torque of 0.5 N-m.