Description
Industrial automation environments requiring robust, fanless computing in a compact DIN-rail form factor utilize the Beckhoff CX5020-0100 embedded PC. This high-performance industrial controller features an Intel Atom Z530 processor running at 1.6 GHz, providing deterministic execution of PLC, Motion Control, and HMI tasks. Configured as a high-reliability CPU module, the device is engineered with an automatic recognition layer that seamlessly interfaces with either EtherCAT Terminals (E-bus) or standard Bus Terminals (K-bus).
The unit features an integrated, hardware-based 1-second UPS that ensures critical persistent data is safely written to the active Compact Flash memory card during sudden power losses. With a diverse physical interface layout and a ruggedized IP20-rated housing, this embedded PC acts as a centralized processing station for demanding decentralized control topologies.
Features
- Equipped with an Intel Atom Z530 1.6 GHz single-core processor.
- Features dual independent RJ45 gigabit Ethernet interfaces supporting 10/100/1000 Mbit/s rates.
- Provides automatic sensing and integration for E-bus (EtherCAT) and K-bus (Bus Terminal) local I/O segments.
- Contains an integrated 1-second UPS to safeguard up to 1 MB of persistent data.
- Supports fanless operation across an extended operational temperature range.
- Includes four USB 2.0 ports and a DVI-D video connection for direct peripheral and HMI interfacing.
Applications
- Centralized PLC and motion control in machinery manufacturing.
- Process control and data acquisition in water and wastewater systems.
- Power generation monitoring and substation automation.
- Decentralized control nodes in material handling and logistics pipelines.
Technical Specifications
| Manufacturer |
Beckhoff Automation |
| Model/Part Number |
CX5020-0100 |
| Processor |
Intel Atom Z530, 1.6 GHz clock frequency, single-core |
| Main Memory |
512 MB RAM (expandable ex factory to 1 GB) |
| Flash Memory |
Compact Flash slot (128 MB CF card included, expandable) |
| Persistent Memory |
Integrated 1-second UPS (1 MB on Compact Flash card) |
| I/O Connection Type |
E-bus (EtherCAT) or K-bus (Bus Terminal), automatic detection |
| Power Supply |
24 V DC (-15% / +20%) |
| Max. Power Consumption |
13 W |
| Current Supply E-bus/K-bus |
2 A |
| Interfaces |
2 x RJ45 10/100/1000 Mbit/s, 1 x DVI-D, 4 x USB 2.0, 1 x optional interface slot |
| Diagnostics LEDs |
1 x power, 1 x TwinCAT status, 1 x flash access, 2 x bus status |
| Operating System Support |
Windows Embedded CE 6, Windows Embedded Standard 2009 |
| Control Software |
TwinCAT 2 runtime, TwinCAT 3 runtime (XAR) |
| TwinCAT 3 Platform Level |
Performance (40) |
| Dimensions (W x H x D) |
106 mm x 100 mm x 92 mm |
| Weight |
Approx. 575 g |
| Operating Temperature |
-25 degC to +60 degC |
| Storage Temperature |
-40 degC to +85 degC |
| Relative Humidity |
95%, non-condensing |
| Protection Rating |
IP20 |
| EMC Immunity/Emission |
Conforms to EN 61000-6-2 / EN 61000-6-4 |
| Vibration/Shock Resistance |
Conforms to EN 60068-2-6 / EN 60068-2-27 |
Connections and Interfaces
| Interface Type |
Connection Quantity / Specification |
| RJ45 Ports |
2 x 10/100/1000 Mbit/s (independent Ethernet subnets) |
| DVI-D Port |
1 x Digital Out for direct HMI configuration |
| USB 2.0 |
4 x Type-A USB interfaces for input devices/storage |
| Bus Connection |
Terminal strip interface with auto-bus switching circuitry |
| Power Supply Connection |
Removable spring-loaded terminal connector |
Installation Guidelines
-
Mounting: Snap-on mounting via standard 35 mm DIN rail (EN 60715). Ensure the device is mounted vertically to allow passive convective cooling.
-
Spacing: Maintain a minimum clearance of 30 mm above and below the module for unhindered air circulation.
-
Grounding: Connect the ground connection point directly to the low-impedance functional earth system.
-
Wiring: Route power lines separately from communication and I/O signal cables to mitigate high-frequency electromagnetic interference.
Compliance and Certifications
- CE
- UL
- ATEX (Certified II 3 G Ex nA IIC T4 Gc when configured with CX1900-0105 ordering option)