Description
To streamline analog signal generation in industrial automation topologies, the BECKHOFF EL4038 EtherCAT terminal provides eight high-density analog outputs within a compact 12 mm form factor. This 8-channel analog output module converts digital control values from the process image into standard electrical signals ranging from -10 to +10 V with a 12-bit resolution. Operating on single-ended, 1-wire connection technology, the module minimizes panel wiring overhead while maximizing output channel density on the DIN rail. Integrated distributed clocks ensure ultra-precise, synchronized signal output across the entire EtherCAT network, making it suitable for high-speed control loops.
Features
- Eight independent analog outputs generating bipolar voltage signals from -10 to +10 V.
- Integrated distributed clocks providing synchronization accuracy of less than 1 microsecond.
- Short-circuit proof voltage outputs capable of driving resistive loads greater than 5 kOhm.
- Electrical isolation of 500 V between the internal E-bus circuitry and the field-level signal lines.
- Configurable watchdog functionality providing user-specific safe output values and ramp behaviors upon loss of communication.
- Space-saving 12 mm housing width utilizing tool-free direct plug-in connection technology.
Applications
- Precision motor speed and torque command interface for variable frequency drives (VFDs).
- Proportional valve and actuator positioning in hydraulic and pneumatic control loops.
- Signal emulation and hardware-in-the-loop (HIL) laboratory testing setups.
- Multi-axis synchronized motion control applications in packaging and assembly systems.
Technical Specifications
| Manufacturer |
BECKHOFF |
| Part Number / Model |
EL4038 |
| Connection Technology |
1-wire, single-ended |
| Number of Outputs |
8 |
| Power Supply |
24 V DC via power contacts |
| Signal Voltage |
-10 to +10 V |
| Distributed Clocks |
Yes |
| Distributed Clock Precision |
< 1 us |
| Load |
> 5 kOhm (short-circuit proof) |
| Output Error |
< 0.1% (relative to end value) |
| Resolution |
12 bit |
| Electrical Isolation |
500 V (E-bus / signal voltage) |
| Conversion Time |
approx. 400 us |
| Current Consumption Power Contacts |
typ. 25 mA |
| Current Consumption E-bus |
typ. 100 mA |
| Bit Width in Process Image |
8 x 16 bit AO output |
| Operating Temperature |
-25 to +60 degC |
| Storage Temperature |
-40 to +85 degC |
| Relative Humidity |
95 %, no condensation |
| Protection Rating |
IP20 |
| Dimensions (W x H x D) |
12 mm x 100 mm x 68 mm |
| Weight |
approx. 85 g |
Connections and Interfaces
| Connection Type |
Conductor Type |
Cross-section Range |
AWG Range |
| Spring Actuation Terminal |
Solid Conductor (s) |
0.08 to 2.5 mm² |
AWG 28 to 14 |
| Spring Actuation Terminal |
Stranded Conductor (st) |
0.08 to 2.5 mm² |
AWG 28 to 14 |
| Spring Actuation Terminal |
Flexible with Ferrule (f) |
0.14 to 1.5 mm² |
AWG 26 to 16 |
| Stripping Length |
8 to 9 mm |
Installation Guidelines
- Mount vertically or horizontally on standard 35 mm DIN rail (conforming to EN 60715) using the integrated locking mechanism.
- Ensure secure side-by-side terminal contact using the built-in double slot and key connection system.
- Use a screwdriver to actuate the tension clamp spring mechanism when terminating solid, stranded, or ferruled conductors.
- Observe the maximum allowable current load of 10 A on the internal power contacts during terminal power rail configuration.
Compliance and Certifications
- CE
- UL
- ATEX: II 3 G Ex nA IIC T4 Gc
- EMC Immunity/Emission: EN 61000-6-2 / EN 61000-6-4
- Vibration/Shock Resistance: EN 60068-2-6 / EN 60068-2-27