Description
Designed for decentralized automation tasks, the EP4378-1022 accommodates high-density digital and analog signals within a ruggedized, field-mountable housing. This Beckhoff EtherCAT Box serves as a versatile combination module, integrating 8 digital inputs, 8 digital outputs, 4 analog inputs, and 4 analog outputs. By providing comprehensive I/O capabilities directly on the machine, it eliminates the requirement for protective control cabinets and complex terminal boxes.
The analog channels on the module are highly adaptable, supporting both current and voltage modes (-10/0 to +10 V or -20/0/4 to +20 mA) customizable per individual channel at a precise 16-bit resolution. Built-in M12 connector interfaces ensure sealed, vibration-resistant connections under demanding industrial conditions, drastically reducing field wiring complexity and installation time.
Features
- Combination module with 8 digital inputs/outputs and 4 analog inputs/outputs.
- Parameterizable analog signals (voltage or current) configurable per channel.
- High 16-bit resolution for precise analog-to-digital and digital-to-analog signal processing.
- Direct field installation with IP65, IP66, and IP67 ingress protection ratings.
- Dual M8 shielded, screw-type socket interfaces for high-speed EtherCAT communication.
- Integrated actuator supply derived from the auxiliary voltage UP (short-circuit proof).
- Electrical isolation of 500 V to isolate external field potentials from the EtherCAT network.
Applications
- Decentralized field instrumentation and sensor arrays in assembly plants.
- Machine tool control and localized factory automation networks.
- Process control systems in wet, dusty, or demanding industrial environments.
- Material handling systems requiring high-density localized I/O routing.
Technical Specifications
Manufacturer
| BECKHOFF |
Part Number / Model
| EP4378-1022 |
Protocol
| EtherCAT |
Bus Interface
| 2 x M8 socket, shielded, screw type |
Number of Digital I/O
| 8 x inputs, 8 x outputs |
Number of Analog I/O
| 4 x inputs, 4 x outputs |
I/O Connections
| M12 x 1, 5-pin, a-coded |
Signal Type
| -10/0 to +10 V | -20/0/4 to +20 mA (parameterizable per channel) |
Resolution
| 16 bit |
Conversion Time
| Input: ~100 us, Output: ~40 us |
Measurement Uncertainty
| Input: < 0.3%, Output: < 0.1% (relative to full scale value) |
Output Load
| Voltage mode: > 5 kOhm | Current mode: < 350 Ohm |
Input Internal Resistance
| Voltage mode: > 200 kOhm | Current mode: typ. 85 Ohm + diode voltage |
Actuator Supply
| From auxiliary voltage UP, max. 0.5 A (total short-circuit proof) |
Current Consumption from US
| 120 mA |
Power Supply Connection
| Feed: 1 x M8 male socket, 4-pin; Downstream: 1 x M8 female socket, 4-pin |
Electrical Isolation
| 500 V |
Weight
| approx. 250 g |
Operating Temperature
| -25 to +60 degC |
Storage Temperature
| -40 to +85 degC |
Protection Rating
| IP65/66/67 (conforms to EN 60529) |
Vibration/Shock Resistance
| Conforms to EN 60068-2-6 / EN 60068-2-27 |
EMC Immunity/Emission
| Conforms to EN 61000-6-2 / EN 61000-6-4 |
Connections and Interfaces
| Connector Type |
Interface Style |
Function Description |
| EtherCAT Bus |
2 x M8 socket, shielded, screw type |
Inbound and outbound industrial Ethernet communications |
| I/O Channels |
M12 x 1, 5-pin, a-coded |
Direct connection for analog and digital field sensors/actuators |
| Power Feed |
1 x M8 male socket, 4-pin |
Input power supply feed (US and UP lines) |
| Power Downstream |
1 x M8 female socket, 4-pin |
Loop-through supply connection for downstream EtherCAT modules |
Installation Guidelines
- Mount securely to an industrial machine frame or mounting plate using the integrated screw holes. Installation is permitted in variable positions.
- Ensure all mating M8 and M12 connectors are tightened to the recommended torque specifications to maintain the IP65/66/67 physical seal.
- Route signal and EtherCAT cables separately from high-voltage AC power lines to prevent electromagnetic interference.
- Ground the device using the designated connection point to safeguard communication integrity in electrically noisy environments.
Compliance and Certifications