Description
Designed for direct connection of stepper motors in decentralized, demanding industrial environments, the EP7041-3102 motion interface module provides precise control for two-phase bipolar and unipolar stepper motors. This robust EtherCAT Box integrates a high-performance power stage, auxiliary digital inputs, and an dedicated 5 V DC encoder interface to enable closed-loop travel distance control. With its IP67-rated enclosure, this module can be mounted directly on machinery without an electrical cabinet, significantly reducing wiring overhead and installation footprints.
The EP7041-3102 utilizes EtherCAT communication for high-speed synchronization and utilizes 256-fold micro-stepping to ensure exceptionally smooth motor operation, high positioning accuracy, and minimal resonance. Built-in dynamic current control adjustments and diagnostic LEDs allow for real-time status monitoring, overload protection, and immediate error detection directly at the installation site.
Features
- Direct control of 2-phase stepper motors (unipolar and bipolar configurations).
- Integrated 5 V DC encoder input for precise, closed-loop positioning and travel distance control.
- Supports 256-fold micro-stepping for low-vibration, high-resolution operation.
- Two digital inputs and one digital 24 V DC output for local sensor and actuator integration.
- Robust IP67 protection rating, allowing cabinet-free installation.
- Integrated Distributed Clocks (DC) for high-precision, sub-microsecond synchronization.
- Comprehensive onboard diagnostics including phase errors, power status, enable state, and step loss detection.
- Overload- and short-circuit-proof outputs for maximum system reliability.
Applications
- Decentralized positioning drives in assembly automation and packaging machinery.
- Automated material handling, sorting systems, and conveyor lines.
- High-speed testing equipment and dynamic processing machines.
- Decentralized axis control in food and beverage packaging plants.
Technical Specifications
| Manufacturer |
BECKHOFF |
| Part Number / Model |
EP7041-3102 |
| Product Type |
EtherCAT Box Stepper Motor Module |
| Protocol |
EtherCAT |
| Bus Interface |
2 x M8 socket, shielded, screw type |
| Number of Outputs |
1 stepper motor, 1 digital 24 V DC output |
| Number of Inputs |
2 digital inputs, 1 encoder system (5 V DC encoder) |
| Connection Method |
M12 x 1, 5-pin, a-coded |
| Load Type |
2-phase stepper motor (uni-/bipolar) |
| Nominal Voltage |
8 to 48 V DC |
| Output Current |
2 x 3.5 A (2 x 5 A peak current) |
| Distributed Clocks |
Yes |
| Step Frequency |
Configurable up to 8000 full steps/s |
| Step Pattern |
256-fold micro-stepping |
| Current Controller Frequency |
Dynamic |
| Electrical Isolation |
500 V |
| Current Consumption from US |
120 mA |
| Power Supply Connection |
Feed: 1 x M8 male socket, 4-pin; Downstream: 1 x M8 female socket, 4-pin |
| Operating Temperature |
-25 to +60 degC |
| Storage Temperature |
-40 to +85 degC |
| Weight |
Approx. 165 g |
| Protection Rating |
IP65 / IP66 / IP67 (conforms to EN 60529) |
| Vibration / Shock Resistance |
Conforms to EN 60068-2-6 / EN 60068-2-27 |
| EMC Immunity / Emission |
Conforms to EN 61000-6-2 / EN 61000-6-4 |
Connections and Interfaces
| Interface Type |
Connector / Port |
Function |
| EtherCAT Input/Output |
2 x M8 socket, shielded, screw type |
Fieldbus communication and daisy-chaining |
| Motor / Encoder Connection |
M12 x 1, 5-pin, a-coded |
Stepper motor power and encoder feedback signals |
| Power Feed |
1 x M8 male socket, 4-pin |
Main power supply input (US and UP) |
| Downstream Power |
1 x M8 female socket, 4-pin |
Power distribution loop-through to adjacent modules |
Installation Guidelines
- Mount the module directly onto a flat machine surface or mounting plate using M3 screws.
- Ensure all M8 and M12 connectors are correctly tightened to achieve the specified IP67 protection rating. Protect unused sockets with sealing caps.
- Route the motor supply lines and feedback cables separately from high-voltage AC cables to minimize electromagnetic interference.
- Establish a low-impedance functional ground connection via the mounting screws.
Compliance and Certifications