BECKHOFF

Beckhoff KM1012-0001 Bus Terminal 16-Channel Digital Input Module

SKU KM1012-0001

In stock
  • 12-month warranty
  • Free returns within 30 days
  • Manufacturer: BECKHOFF

  • Product No.: KM1012-0001

  • Country of origin:Germany

  • Product Type: Bus Terminal Modules

  • Payment: T/T, Western Union

  • Weight: 2000g

  • Dimensions: 120 mm x 80 mm x 40 mm

  • Shipping port: Xiamen

  • Warranty: 12 months

Description

Interfacing sixteen 24V DC binary control signals with the central K-bus backplane, the Beckhoff KM1012-0001 compact bus terminal module features a high-density 1-wire pluggable connection interface designed for space-optimized control cabinets. This unit transmits electrically isolated digital inputs directly to the higher-level automation controller, matching the integration workflow of standard Beckhoff K-bus terminal blocks. By incorporating sixteen distinct input channels across two plug-in connectors, this module significantly reduces the required DIN rail footprint while maintaining signal integrity under heavy electromagnetic interference.

Key Features

  • High-Density Architecture: Combines 16 digital input channels in a compact 26.5 mm housing, dividing signals into two 8-channel pluggable connector blocks.
  • Efficient Signal Processing: Hardware-implemented input filter of typically 0.2 ms prevents contact bounce issues and ensures rapid processing.
  • Pluggable Wiring Level: Shipped with a pre-configured 1-wire plug-in connector interface, allowing rapid module replacement during maintenance cycles.
  • Electrical Isolation: Complete 500 V optocoupler isolation between the internal K-bus electronics and the field potential.
  • Low Internal Draw: Draws only 3 mA typical from the internal K-bus supply, minimizing overall cabinet thermal loading.

Industrial Applications

  • Machine Tool Automation: Monitoring limit switches, proximity sensors, and basic pushbuttons.
  • Packaging and Material Handling: Processing high-volume sensor arrays along conveyor tracks.
  • Modular Assembly Stations: Space-restricted control panels requiring dense digital sensor integration.
  • HVAC and Building Controls: Consolidating binary auxiliary contacts and alarm relays into centralized PLC racks.

KM1012 Series Variant Directory

Order Code Wiring Configuration Status LED Indication Connector Status
KM1012-0000 1-wire system No Not included (Base module only)
KM1012-0001 1-wire system No 1-wire plug connector included
KM1012-0002 1-wire system Yes (Integrated LEDs) 1-wire plug connector with LEDs included
KM1012-0004 3-wire system Yes (Integrated LEDs) 3-wire plug connector with LEDs included

Technical Specifications

Manufacturer Beckhoff Automation GmbH & Co. KG
Country of Origin Germany
Number of Inputs 16 (divided into 2 x 8-channel groups)
Nominal Supply Voltage 24 V DC (-15% / +20%)
Signal Voltage (0-state) -3 V DC to +5 V DC (EN 61131-2, Type 1)
Signal Voltage (1-state) 15 V DC to 30 V DC (EN 61131-2, Type 1)
Input Filter Time Typically 0.2 ms
Input Nominal Current Typically 5 mA
Current Draw (K-bus) Typically 3 mA
Current Draw (Power Contacts) None (unconnected)
Isolation Voltage 500 V RMS (K-bus to field potential)
Process Image Bit Width 16 inputs
Connection Technology Pluggable connection level, 1-wire system
Conductor Cross-Section 0.08 mm to 1.5 mm (Solid or stranded wire)
Wire Stripping Length 8 mm
Dimensions (W x H x D) 26.5 mm x 100 mm x 71 mm
Operating Temperature Range 0 degC to +55 degC
Storage Temperature Range -25 degC to +85 degC
Relative Humidity Range 95%, non-condensing
Environmental Standards Conforms to EN 60068-2-6 / EN 60068-2-27 (Vibration/Shock)
Protection Class IP20 (with variable installation positioning)
Certifications CE
Shipping Weight (Calculated) 0.25 kg
Package Dimensions (Calculated) 120 mm x 80 mm x 40 mm

Connector Pin Assignment

Terminal / Pin Group Allocation Function / Signal Description
Connector 1 (Pins 1 - 8) Input Group A Digital Inputs 1 through 8 (Standard 24 V DC)
Connector 2 (Pins 1 - 8) Input Group B Digital Inputs 9 through 16 (Standard 24 V DC)

Empirical Engineering Insights

Alternative Models & Compatibility

The KM1012-0001 ships standard with a 1-wire connection plug-in system. It is fully backwards compatible and interchangeable in TwinCAT configurations with the base model (KM1012-0000) once the corresponding physical plug is connected. If status feedback is required directly on the terminal face, consider upgrading to the KM1012-0002 model, which shares the identical process image and footprint but incorporates inline diagnostic LEDs.

Application Pitfalls & Engineering Notes

Because this module utilizes a high-density 1-wire connection scheme, there are no onboard power contacts for sensor supply routing. To connect passive 2-wire or 3-wire field sensors, external potential distribution terminals (such as the Beckhoff KL9184 or KL9187) must be integrated onto the rail. Failing to provide a common ground return to the sensor supply rail will cause floating inputs and intermittent state changes.

Commissioning & Wiring Tips

When stripping sensor wires, ensure a strict stripping length of 8 mm. Shorter stripping lengths will lead to unreliable connection clamp contacts, triggering sporadic input dropouts, whereas excessively stripped cables pose short-circuit risks in dense plug arrays. Always verify that the plug-in connector is securely latched into the terminal base housing before powering up the K-bus rail.

Installation Guidelines

CRITICAL WARNING:

De-energize all primary field power and K-bus backplane power supplies before installing, removing, or wiring the module. Working on live equipment risks critical damage to the backplane communication ICs and may lead to unpredictable system states.

1
Align the module side-by-side with other Bus Terminals on a standard 35 mm DIN rail (EN 60715), utilizing the integrated double slot and key connection system.
2
Push the module back onto the DIN rail until the lock mechanisms on both top and bottom securely click into position.
3
Wire the 1-wire plug-in connector using solid or stranded wires (0.08 to 1.5 mm²), maintaining an exact stripping length of 8 mm.
4
Insert the pre-wired connector assembly firmly into the terminal face of the module until the side-retaining tabs lock cleanly.

FAQ

What is the difference between the KM1012-0001 and KM1012-0000 modules?

The KM1012-0001 includes the plug-in terminal block connectors needed for 1-wire installation. The KM1012-0000 is the base electronic module and does not include any terminal connectors in the package.

Can I use 3-wire proximity sensors directly with this module?

No, because this is a 1-wire connection interface. Sensor power and ground potential must be distributed externally using supplementary potential terminals, as this module has no internal power contacts.

Is this terminal module compatible with TwinCAT 2 and TwinCAT 3?

Yes, it is fully integrated into the TwinCAT configuration library. It behaves identically to a standard K-bus module when scanned in the IO configuration tree.

How are the input signals isolated on this model?

The module features optocoupler isolation rated up to 500 V RMS between the internal K-bus communication rails and the external field-side input signals.

View all FAQs →

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Returns & Warranty

  • 30-Day Guarantee: Returns accepted for in-stock products in original, factory-sealed packaging.
  • 12-Month Warranty: Every industrial component is backed by our technical warranty.
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Global Express Shipping

  • Standard Delivery: 4-6 Business Days via DHL, FedEx, and UPS.
  • Express Dispatch: Same-day dispatch for in-stock orders placed before 2:00 PM (GMT+8).
  • Worldwide Coverage: Serving over 150 countries, including rapid delivery to Saudi Arabia and UAE.

Returns & Warranty

  • 30-Day Guarantee: Returns accepted for in-stock products in original, factory-sealed packaging.
  • 12-Month Warranty: Every industrial component is backed by our professional technical warranty.

Orders are processed and delivered Monday-Friday (excluding public holidays).


For full eligibility, restocking fees, and international return details, please view our official Refund & Return Policy .

TECHNICAL SPECIFICATIONS

Country of origin
Germany

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