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Mitsubishi Electric MR-J4W2-1010B MELSERVO-J4 Digital AC-Servo Amplifier

Mitsubishi Electric MR-J4W2-1010B MELSERVO-J4 Digital AC-Servo Amplifier

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  • Hersteller: Mitsubishi Electric

  • Produkt-Nr.: MR-J4W2-1010B

  • Herkunftsland:Vereinigte Staaten

  • Produkttyp: AC Servo Amplifiers

  • Zahlung: T/T, Western Union

  • Gewicht: 2300g

  • Abmessungen: 85 mm x 168 mm x 195 mm

  • Versandhafen: Xiamen

  • Garantie: 12 Monate

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Description

Designed for high-performance multi-axis motion control, the Mitsubishi Electric MR-J4W2-1010B serves as a dual-axis AC servo amplifier operating within the MELSERVO-J4 product line. This unit integrates two independent 1.0 kW drive axes into a single physical housing, significantly reducing panel footprint and simplify cabling. Featuring high-speed SSCNET III/H fiber-optic communication, it provides high-speed synchronous control with real-time feedback. The amplifier is engineered to support rotary, linear, and direct-drive servo motors, adapting to complex motion profiles with integrated vibration suppression and advanced tuning functions.

Features

  • Dual-Axis Integration: Operates two 1.0 kW servo motors from a single unit, cutting installation space by up to 30% compared to individual drives.
  • SSCNET III/H Protocol: High-speed optical communication system operating at 150 Mbps for precise, noise-immune synchronization.
  • Shared DC Bus Architecture: Allows energy regenerated during deceleration on one axis to be dynamically utilized by the other accelerating axis, optimizing overall energy efficiency.
  • Advanced One-Touch Tuning: Real-time estimation of mechanical load inertia to automatically set and maintain optimal servo gains.
  • Comprehensive Safety Features: Supports Safe Torque Off (STO) to meet industrial functional safety standards.

Applications

  • Multi-axis pick-and-place gantry systems
  • Packaging, wrapping, and sealing machinery
  • Semiconductor and electronics assembly lines
  • Precision material handling and sorting systems

Technical Specifications Table

Parameter Specification Value
Manufacturer Mitsubishi Electric
Model Code MR-J4W2-1010B
Series Name MELSERVO-J4 (MR-J4 Series)
Number of Controlled Axes 2 Axes (Axis A and Axis B)
Rated Output Power 1.0 kW (Axis A) + 1.0 kW (Axis B)
Main Circuit Power Supply 3-phase 200 VAC to 240 VAC, 50/60 Hz
Control Circuit Power Supply 1-phase 200 VAC to 240 VAC, 50/60 Hz
Communication Interface SSCNET III/H (Optical High-Speed Network)
Control Method Sine-wave PWM control / Current control system
Cooling Method Forced cooling fan
Ambient Operating Temperature 0 to 55 degC (non-freezing)
Ambient Operating Humidity 5% to 90% RH (non-condensing)
Unit Weight 2.3 kg
Dimensions (W x H x D) 85 mm x 168 mm x 195 mm

Connections and Interfaces

Terminal / Connection Port Function / Circuit Assignment
CN1A SSCNET III/H Front Connection (Optical Input from controller or previous drive)
CN1B SSCNET III/H Rear Connection (Optical Output to next drive in network line)
CN2A Axis A Encoder Input Connector
CN2B Axis B Encoder Input Connector
L1, L2, L3 Main Power Input Terminals (3-phase 200-240 VAC)
L11, L21 Control Power Input Terminals (Single-phase 200-240 VAC)
U, V, W (Axis A) Axis A Servo Motor Power Output Terminals
U, V, W (Axis B) Axis B Servo Motor Power Output Terminals

Empirical Engineering Insights

Alternative Models & Compatibility

When migrating from two separate single-axis MR-J4-100B amplifiers to a single MR-J4W2-1010B unit, ensure you are utilizing MR Configurator2 (version 1.20W or higher). The software treats this dual-axis unit under a single physical station address with sub-axis parameter tabs. Check that your PLC network configuration map has assigned consecutive Axis A and Axis B addresses inside the Simple Motion Module or Motion Controller setup.

Application Pitfalls & Engineering Notes

Since Axis A and Axis B share a single, built-in regenerative resistor, simultaneous deceleration of both high-inertia loads will quickly trigger regenerative overvoltage faults (Fault AL.30 or AL.33). If both axes operate under rapid cyclical start/stop sequences, we strongly advise installing an external regenerative option (such as the MR-RB12) to bypass the internal limits and prevent thermal overload of the integrated bus.

Commissioning & Wiring Tips

SSCNET III/H fiber-optic cables (CN1A and CN1B) are extremely sensitive to particulate contamination. Use dedicated cleaning fluid and lint-free wipes on the fiber ends before mating. A minute dust particle can degrade signal intensity, resulting in intermittent SSCNET command errors (AL.37 or AL.E4). Observe the minimum bending radius of 25 mm for standard fiber cables; tighter bends can attenuate the optical link signal permanently.

Installation Guidelines

CRITICAL WARNING

Isolate and lock out all 3-phase mains (L1/L2/L3) and control power (L11/L21) circuits before handling wiring. High-voltage charge remains stored in the internal DC bus capacitors after power disconnection. Always wait a minimum of 15 minutes and verify that the voltage across terminals P+ and N- is under 50 VDC using an appropriately rated digital multimeter before initiating maintenance.

1
Mount the amplifier vertically on an unpainted, metal mounting plate inside a clean control panel, ensuring solid grounding surface-to-surface. Allow 10 mm clearance on either side of the chassis, and 40 mm clearances on the top and bottom to support adequate thermal convection.
2
Connect the PE terminal to the cabinet's main grounding busbar using a thick, low-impedance ground wire. Correct grounding prevents EMC interference and noise-induced encoder feedback dropouts.
3
Wire the motor power cables (U, V, W) specifically identifying Axis A and Axis B. Mismatching motor cables to wrong encoder feedbacks will result in an immediate uncontrolled runaway condition and a feedback fault at startup.
4
Insert the SSCNET III/H fiber optic connectors into CN1A and CN1B ports until a firm mechanical click is heard. Fasten the connector cover clips to avoid vibration-induced loose connections.
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What does the 1010 designation in the MR-J4W2-1010B model code indicate?

The '1010' code specifies that the dual-axis amplifier is rated to deliver 1.0 kW of continuous output power on Axis A and 1.0 kW of continuous output power on Axis B simultaneously.

Can I operate only one axis of the MR-J4W2-1010B while leaving the second unused?

Yes. However, you must explicitly disable the unused axis inside your MR Configurator2 parameter configuration or PLC project to prevent active alarms for disconnected feedback lines or missing control signals.

What optical communication interface is integrated with this model?

The amplifier is equipped with the SSCNET III/H high-speed synchronous optical network interface, operating at 150 Mbps, which allows for ultra-fast, noise-immune coordination with Mitsubishi motion controllers.

Does the dual-axis configuration offer energy saving benefits?

Yes, because the two axes share a common internal DC bus. When one axis is decelerating, it transfers its regenerative energy directly to the shared bus, allowing the other accelerating axis to consume that energy instead of drawing extra power from the AC mains.

Globaler Expressversand

  • Standardlieferung: 4-6 Werktage via DHL, FedEx und UPS.
  • Expressversand: Versand am selben Tag für vorrätige Bestellungen, die vor 14:00 Uhr (GMT+8) aufgegeben werden.
  • Weltweite Abdeckung: Wir bedienen über 150 Länder, einschließlich schneller Lieferung nach Saudi-Arabien und in die VAE.

Rückgaben & Garantie

  • 30-Tage-Garantie: Rückgaben werden für vorrätige Produkte in originaler, werkversiegelter Verpackung akzeptiert.
  • 12-Monats-Garantie: Jede Industriekomponente ist durch unsere professionelle technische Garantie abgesichert.

Bestellungen werden Montag bis Freitag bearbeitet und geliefert (außer an Feiertagen).


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