ABB 200-CPU30/10 Advant Controller 250 CPU Module

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تولیدکننده: ABB
شماره محصول: 200-CPU30/10
کشور سازنده:سوئد
نوع محصول: PLC CPU Modules
بارکد: 85389091
پرداخت: حواله بانکی (T/T)، وسترن یونیون
وزن: 560g
ابعاد: 163 mm x 45 mm x 91 mm
بندر حمل و نقل: شیامن
گارانتی: ۱۲ ماه

Description

Designed for integration into SattCon 200 and SattLine control architectures, the ABB 200-CPU30/10 is a high-performance 32-bit single-board central processing unit optimized for demanding process control tasks. This module features an integrated math co-processor (FPU) for accelerated floating-point calculation performance and a built-in SattBus supervisor interface to facilitate seamless industrial network communication. Equipped with 2 MByte of RAM system memory and a real-time clock backed by a long-life lithium battery, this unit provides reliable, deterministic execution of automation programs. Normal operation requires a stable power-fail signal input from the companion power supply module, ensuring immediate, safe shut-down and data preservation in the event of voltage drops.

Features

32-Bit Processing: Powered by a Motorola MC68020 microprocessor running at 16.7 MHz.
Mathematical Acceleration: Integrated floating-point math co-processor (FPU) for high-speed mathematical computations.
Dual Serial Communication: Two independent RS232 serial channels supporting baud rates from 75 to 19200 bps.
Integrated SattBus: One dedicated supervisor channel for reliable peer-to-peer and supervisory control communication.
Robust Memory Retention: 2 MByte system and application RAM backed by an easily replaceable 3.6 V lithium battery.
Diagnostic Diagnostics: Front-panel green LEDs for power, SattBus, and serial status, alongside red LEDs for system faults and program stops.

Applications

SattCon 200 system control configurations.
SattLine process automation networks.
Continuous monitoring and process control in heavy manufacturing.
Water and wastewater treatment plant control architectures.

Technical Specifications

Parameter	Specification
Manufacturer	ABB
Model Series	Advant Controller 250
Processor Type	Motorola MC68020 (16.7 MHz) with Math Co-Processor
System Memory	2 MByte RAM
Supply Voltage	24 V DC (19.2 to 30 V DC) with max 5% ripple
Internal Current Consumption	Max 0.6 A
Serial Interfaces	2x RS232 Channels (Baud rates: 75 to 19200 bps, Max 15 m)
Network Interfaces	1x SattBus supervisor channel
Backup Battery	Lithium 3.6 V, 1.75 Ah (Type AA/R6/UM-3), 3-year life
Backplane Key Code	5
Operating Temperature	+5 degC to +55 degC
Non-Operating Temperature	-25 degC to +70 degC
Humidity Range	Max 90% relative humidity, non-condensing
Protection Rating	IP20
Certifications and Approvals	CE, EMC Directive 89/336/EEC, LVD 73/23/EEC, UL Listed (US/Canada), Class I Div 2
Dimensions (H x W x D)	163 mm x 45 mm x 91 mm (excluding connectors/snap locks)
Net Weight	0.43 kg

Connections and Interfaces

Port / Terminal	Interface Type & Function
Front D-Connector	9-pin female D-type connector for direct programming and serial diagnostic interfacing
Base Connector	One 200-BPP screw terminal block interface
Backplane Interface	Direct ground connection and system power routing via the 200-BPN backplane

Empirical Engineering Insights

Alternative Models & Compatibility

The 200-CPU30/10 acts as an upgrade path for standard CPU30 series cards within the Advant Controller 250 family. It uses backplane key code 5; verify keyway compatibility on the 200-BPN backplane prior to insertion to prevent mechanical interference or pin damage. Ensure that system software configurations (SattCon or SattLine) are updated to match this specific hardware version to resolve potential addressing conflicts.

Application Pitfalls & Engineering Notes

A common point of operational failure is the omission of the power-fail line signal. The 200-CPU30/10 requires active power fail signals routed from the 200-PSMG/PSSG power supply units. If these lines are severed or improperly configured, the controller will fail to execute application programs, displaying a permanent Stop state. Always measure voltage stability and verify the integrity of the 24 V DC supply under full I/O load conditions.

Commissioning & Wiring Tips

During initial commissioning, verify the physical position of the front-panel start-mode switch before powering up the assembly. This switch dictates how the program space loads on boot. To ensure maximum noise immunity for the RS232 serial links, ensure they do not exceed 15 meters and are routed in grounded, shielded conduits isolated from high-current AC cabling.

Installation Guidelines

CRITICAL WARNING

Disconnect all power sources from the backplane assembly before mounting, removing, or wiring the processor module. Static discharge can permanently damage delicate internal CMOS logic. Wear an approved, grounded ESD wrist strap during handling. Ensure the system backplane ground terminal is bonded to the main earth ground.

Inspect the 200-BPN backplane connector for debris and verify that the physical mechanical keying pin aligns perfectly with Key Code 5 on the module.

Align the module carefully with the guide rails on the backplane, and push firmly until the snap locks engage securely on the DIN rail or mounting chassis.

Plug in the 200-BPP screw terminal blocks and secure the front-panel communication cables to the 9-pin serial ports, torqueing screws to nominal spec.

Install the fresh 3.6 V lithium backup battery into its dedicated slot, verifying correct polarity, and perform the initial power-up verification sequence.

Key Features:

#Advant Controller 250 #PLC CPU Modules

What causes the CPU to remain in a persistent Stop or Fail LED state during startup?

This is commonly caused by a missing power-fail signal from the power supply module (e.g., 200-PSMG) or a low backup battery. Ensure the power supply is functional and the 3.6V battery is fully charged.

How often should the backup battery be replaced on this system?

The lithium battery (3.6 V, 1.75 Ah) should be replaced every 3 years under normal operating conditions to prevent loss of RAM system memory and application code during power outages.

Can the RS232 serial channels be used for long-distance communication?

No, the RS232 interfaces have a maximum physical cable length limitation of 15 meters. For longer distances, interface converters or SattBus networking should be utilized.

ارسال سریع جهانی

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TECHNICAL SPECIFICATIONS

Country of origin

ABB 200-CPU30/10 Advant Controller 250 CPU Module