Description
Operating within the modular Omron CS-series backplane system, the Omron CS1G-CPU42H serves as a reliable central processing unit engineered for medium-scale industrial control configurations. This rack-mounted processor delivers fast instruction execution speeds to manage discrete automation and basic process sequencing. By optimizing program execution cycles, it ensures highly responsive synchronization of digital and analog I/O points across localized and expanded machine architectures.
Features
- High-speed basic instruction processing executed at 0.04 us for quick scan cycles.
- Structured memory architecture supporting 10K steps of dedicated program capacity.
- Substantial register storage featuring 64K words of total data memory, divided into 32K words of DM and 32K words of EM (1 bank).
- Extensive expandable local control supporting up to 960 I/O points across a maximum of 2 expansion racks.
- Built-in peripheral port and RS-232C port for direct local programming, human-machine interface (HMI) connection, and host communications.
Applications
- Automated assembly and conveyor systems requiring localized control.
- Water and wastewater municipal treatment pumping stations.
- Pulp and paper processing lines requiring medium density I/O integration.
- Packaging, labeling, and filling machinery with integrated HMI systems.
Technical Specifications
| Manufacturer |
Omron |
| Model |
CS1G-CPU42H |
| Series |
CS1 Series |
| Product Type |
CPU Unit |
| Program Capacity |
10K steps |
| Data Memory Capacity |
64K words (DM: 32K words, EM: 32K words x 1 bank) |
| LD Instruction Execution Time |
0.04 us |
| Maximum I/O Capacity |
960 points (using up to 2 expansion racks) |
| Current Consumption (5 VDC) |
0.78 A |
| Online Unit Replacement |
Not Supported |
| Duplex Communication / Power |
Not Supported |
| Country of Origin |
Japan |
| Shipping Weight (Calculated) |
0.50 kg |
| Package Dimensions (Calculated) |
15.0 x 13.0 x 5.0 cm |
Connections and Interfaces
| Port Type |
Interface Function / Assignment |
| Peripheral Port |
Direct proprietary connection to Programming Consoles or PC running CX-Programmer. |
| RS-232C Port |
D-sub 9-pin female connector for serial communications, host links, NT Link (HMI), or serial gateways. |
Alternative Models & Compatibility
The CS1G-CPU42H belongs to the standard CS1G processing line. If system requirements dictate larger program logic or additional DM registers, you can step up to the CS1G-CPU43H (20K steps, 128K words DM) or the CS1G-CPU44H (30K steps) without modifying the physical backplane layout. When migrating programs from older C200HX/HG/HE systems to the CS1G platform, verify that the special I/O unit memory allocations are properly remapped within your CX-Programmer project settings, as memory maps differ between legacy C200H and CS1 architectures.
Application Pitfalls & Engineering Notes
This CPU unit requires careful thermal management when mounted inside sealed control cabinets. Always maintain at least 50 mm of clearance above and below the PLC rack assemblies to facilitate natural air convection. Be aware that the CS1G-CPU42H consumes 0.78 A of 5 VDC system current directly from the backplane; this must be factored into your load calculation to ensure the main rack power supply unit (e.g., C200HW-PA204 / PA209R) does not enter overcurrent shutdown.
Commissioning & Wiring Tips
For RS-232C communications via the serial port, always utilize shielded twisted-pair cables with the shield grounded to the frame ground (FG) terminal at the PLC end only. This prevents ground loops from corrupting critical serial transmission data. If using CX-Programmer for the initial upload or download, configure the serial DIP switches located behind the CPU's front peripheral cover to match the communication parameters of your workstation serial interface.
Installation Guidelines
CRITICAL WARNING: Ensure all main electrical supply lines and backplane power source lines are completely de-energized prior to installing, removing, or wiring the CPU module. Performing operations on an energized backplane will cause irreparable damage to the CPU's internal logic gates and presents a severe shock hazard.
1
Mount the backplane (CPU Rack) securely to your enclosure panel, ensuring a solid low-impedance connection to the system ground.
2
Align the bottom notch of the CS1G-CPU42H with the dedicated slot on the left-hand side of the main backplane (adjacent to the power supply slot).
3
Carefully pivot the top of the module forward until the backplane connector fully mates. Secure the unit using the mounting screw at the top of the module.
4
Adjust the DIP switches located on the front face behind the access cover to establish local communication settings before applying control voltage.