Bently Nevada

Bently Nevada 3500/25-01-01-CN 3500 Series Enhanced Keyphasor Module

SKU 3500/25-01-01-CN

In stock
  • 12-month warranty
  • Free returns within 30 days
  • Manufacturer: Bently Nevada

  • Product No.: 3500/25-01-01-CN

  • Country of origin:United States

  • Product Type: Vibration Monitoring Modules

  • Payment: T/T, Western Union

  • Weight: 320g

  • Shipping port: Xiamen

  • Warranty: 12 months

Description

Providing high-accuracy phase reference and rotational speed measurements for machinery protection, the Bently Nevada 3500/25-01-01-CN is a half-height, dual-channel module designed for the 3500 Machinery Protection System. This specific model features a single half-height 2-channel Keyphasor card paired with an I/O module configured for internal terminations. The hardware processes input signals from proximity probes or magnetic pickups, converting them into digital phase reference pulses used by other monitoring modules in the rack. Approved under country-specific standards (CN designation), this industrial-grade module ensures reliable operation within critical diagnostic architectures.

Features

  • Two-Channel Processing: Dual independent channels process phase reference signals simultaneously.
  • Internal Terminations: Integrated wiring terminals streamline panel installation, eliminating the requirement for external termination blocks.
  • Flexible Sensor Compatibility: Accepts inputs directly from passive magnetic pickups, multi-event wheels, and proximity transducer systems.
  • Rack Integration: Fits into half-height slots of standard 3500 series chassis, maximizing slot density.
  • CN Approvals: Certified under regional country-specific electrical and safety standards.

Applications

  • Rotational speed tracking on heavy utility steam and gas turbines.
  • Phase-angle determination for multi-stage centrifugal compressors.
  • Vibration analysis and balancing of high-speed industrial fans and blowers.
  • Hydroelectric generator shaft alignment and orbit plotting.

Ordering Information

Option Code Configuration Detail
3500/25 Enhanced Keyphasor Module
-01 Single half-height 2-channel Keyphasor card (order for 2 channels)
-01 I/O Module with Internal Terminations
-CN Country Specific Approvals (China / Regional Standards)

Technical Specifications

Parameter Value / Requirement
Manufacturer Bently Nevada
Series 3500 Machinery Protection System
Input Channels 2 differential or single-ended channels
Input Signal Range +0.8 V to -26.0 V (Non-contact sensors) or 8 V peak-to-peak (Magnetic pickups)
Input Impedance 10 kohm minimum
Power Consumption 3.2 Watts typical
Signal-to-Noise Ratio Minimum 20 dB dynamic range
Operating Temperature Range -30 degC to +65 degC (-22 degF to +149 degF)
Country of Origin United States (Made in U.S.A.)
Shipping Weight (Calculated) 2.0 kg (including module, internal terminations I/O card, and protective packaging)

Connections and Interfaces

Terminal / Pin No. Signal Assignment Description
1 KPH 1 + Keyphasor Channel 1 Non-Inverting Signal Input
2 KPH 1 - Keyphasor Channel 1 Inverting / Common Return
3 KPH 1 OUT Transducer Power (-24 VDC Supply for Proximitor)
4 KPH 2 + Keyphasor Channel 2 Non-Inverting Signal Input
5 KPH 2 - Keyphasor Channel 2 Inverting / Common Return
6 KPH 2 OUT Transducer Power (-24 VDC Supply for Proximitor)
7 SHIELD Dedicated cable shield ground point (tied to chassis ground)

Empirical Engineering Insights

Alternative Models & Compatibility

The "Enhanced" 3500/25 module directly replaces legacy non-enhanced 3500/25 modules. However, firmware compatibility must be verified prior to hot-swapping: your 3500 Rack Configuration Software must be upgraded to version 3.3 or higher to configure the advanced dynamic hysteresis options. Do not attempt to run a non-enhanced card and an enhanced card as a redundant pair in the same slot space; both cards must share the same hardware revision level to guarantee system synchronization.

Application Pitfalls & Engineering Notes

When configuring magnetic pickups, field engineers should note that the output signal drops significantly at low RPM. If the machine operates below 100 RPM, standard passive magnetic pickups may not generate sufficient amplitude to cross the threshold, leading to "Keyphasor Fault" indications. In these scenarios, use active proximity sensors which maintain constant voltage outputs down to zero speed.

Commissioning & Wiring Tips

To prevent electromagnetic interference (EMI) from neighboring power cables and variable frequency drives (VFDs), ensure Keyphasor wiring is routed via dedicated, shielded twisted-pair (STP) lines. The shield should only be grounded at the 3500 chassis ground terminal on the I/O card; the sensor-end shield must be left floating and insulated to eliminate parasitic ground loops.

Installation Guidelines

CRITICAL WARNING

Prior to removing or installing any 3500/25 module, ensure the rack is placed in a bypassed or safe state. Improper hot-swapping in active protection racks can trigger false machinery trip signals. Verify field wiring insulation to prevent accidental shorting of the -24 VDC transducer power lines to the chassis ground.

1

Inspect the module backplane and gold connector pins for debris or misalignment before insertion.

2

Align the half-height module card with the upper or lower guide rails in the selected slot location.

3

Slide the module gently but firmly straight back into the rack until the ejector tabs lock cleanly.

4

Secure the front-panel mounting screws to ensure proper chassis grounding and thermal contact.

5

Upload and verify configuration parameters via the Bently Nevada 3500 Rack Configuration software.

FAQ

What is the key difference between the standard and the Enhanced 3500/25 Keyphasor?

The Enhanced version offers advanced dynamic hysteresis configuration and accepts high-frequency speed signals with improved resolution, requiring rack configuration software version 3.3 or higher.

How do you configure the sensor type for the module's channels?

Sensor selection (magnetic pickup vs. proximitor) is set entirely via the 3500 Rack Configuration Software, which adjusts the signal conditioning circuits and the transducer power supply voltages accordingly.

Does this model require external termination blocks?

No. The -01-01 suffix designates an I/O module configured with internal terminations, allowing field wiring to connect directly to the module's terminal block.

What happens if a Keyphasor signal fails during machine operation?

The 3500 system flags a Keyphasor fault status, and diagnostic modules relying on it will stop displaying phase data but will continue to provide basic vibration amplitude protection.

View all FAQs →

Quantity
Shipping & Returns

Global Express Shipping

  • Standard Delivery: 4–6 business days via DHL, FedEx, and UPS.
  • Express Dispatch: Same-day dispatch for in-stock orders placed before 2:00 PM (GMT+8).
  • Worldwide Coverage: Serving over 150 countries.

Returns & Warranty

  • 30-Day Guarantee: Returns accepted for in-stock products in original, factory-sealed packaging.
  • 12-Month Warranty: Every industrial component is backed by our technical warranty.
Reviews
1 of 1
Only 8 item(s) left in stock
Quantity
View full details

Global Express Shipping

  • Standard Delivery: 4-6 Business Days via DHL, FedEx, and UPS.
  • Express Dispatch: Same-day dispatch for in-stock orders placed before 2:00 PM (GMT+8).
  • Worldwide Coverage: Serving over 150 countries, including rapid delivery to Saudi Arabia and UAE.

Returns & Warranty

  • 30-Day Guarantee: Returns accepted for in-stock products in original, factory-sealed packaging.
  • 12-Month Warranty: Every industrial component is backed by our professional technical warranty.

Orders are processed and delivered Monday-Friday (excluding public holidays).


For full eligibility, restocking fees, and international return details, please view our official Refund & Return Policy .

TECHNICAL SPECIFICATIONS

Country of origin
United States

Technical knowledge

Commissioning OPC UA in KEPServerEX: A Field Checklist

A practical commissioning sequence for KEPServerEX OPC UA connections: define data ownership, test tags locally, configure endpoint and certificate trust, limit access, then verify failure recovery...

Set a PLC Commissioning Laptop IP Without Losing Access

Commissioning an Ethernet-connected PLC often starts with the laptop, not the controller. Learn how to record existing settings, choose a temporary address, test connectivity, and restore the plant...

Designing Automation for Combustible Dust Hazards

Combustible dust controls require more than alarms. Learn how to map dust generation, select instrumentation, design interlocks, handle failed feedback, test safe states, and maintain the full...

Hairpin Stators: Benefits, Limits, and Inspection

Hairpin windings raise slot fill and support compact traction motors, but conductor geometry, AC losses, insulation damage, weld quality, and cooling determine whether the design meets its targets.

Using Ansible for Controlled SCADA Server Changes

Use Ansible to standardize SCADA server changes without expanding OT risk. This guide covers inventories, idempotent playbooks, staged testing, credentials, logging, and practical rollback controls.

Securing Remote PLC Access Beyond the VPN

A VPN encrypts the path to an industrial network, but secure remote PLC work also needs identity controls, segmented access, change approval, logging, safe operating boundaries, and tested recovery...