Description
The GE IS420ESWBH3A is an industrial unmanaged Ethernet switch designed for real-time control applications within the Mark VIe and Mark VIeS Safety control systems. As a core component of the IONet infrastructure, this device provides the deterministic, high-speed connectivity required for critical turbine control networks. Operating with a dual independent 24/28 V dc input structure that is Diode-OR'd for hardware-level power redundancy, the module ensures high system availability. Unlike variants equipped with fiber-optic uplinks, this specific model features a high-density 16-port copper configuration using standard RJ-45 interfaces, delivering seamless physical system compatibility without the complexity of optical transceivers in localized control panels.
Features
- Full operational compatibility with IEEE 802.3, 802.3u, and 802.3x automation networking standards.
- Provides 16 auto-negotiating 10/100Base-TX copper ports equipped with robust RJ-45 connectors.
- Integrated HP-MDIX auto-sensing across all ports to eliminate internal crossover cabling dependencies.
- Dual-color port LEDs providing real-time local diagnostics for Link Presence, Activity, Duplex, and Channel Speed.
- Dedicated power diagnostic LED verifying operational voltage across the internal logic circuitry.
- High-capacity memory architecture including a minimum 256 KB packet buffer and a 4 K MAC address table.
- G3 conformal coating as standard for advanced environmental protection against airborne contaminants.
- Non-interfering safety rating allowing mixed deployment across standard and safety-instrumented system layers.
Applications
- Real-time deterministic IONet switches inside Mark VIe gas, steam, or hydro turbine control frameworks.
- Safety network distribution layers within Mark VIeS Functional Safety control enclosures.
- High-density distribution blocks for power generation balance-of-plant (BOP) unmanaged sub-networks.
- Corrosive industrial environments requiring certified Class 1, Div 2 or ATEX Zone 2 protection.
Ordering Information
| Model Number |
Copper Ports |
Fiber Ports / Interface Type |
| IS420ESWBH1A |
16 Ports (10/100Base-TX) |
1 Port 100Base-FX, Multi-Mode Fiber (LC-Type) |
| IS420ESWBH2A |
16 Ports (10/100Base-TX) |
2 Ports 100Base-FX, Multi-Mode Fiber (LC-Type) |
| IS420ESWBH3A |
16 Ports (10/100Base-TX) |
No Fiber Ports (All-Copper Option) |
| IS420ESWBH4A |
16 Ports (10/100Base-TX) |
1 Port 100Base-LX10, Single-Mode Fiber (LC-Type) |
| IS420ESWBH5A |
16 Ports (10/100Base-TX) |
2 Ports 100Base-LX10, Single-Mode Fiber (LC-Type) |
Technical Specifications Table
| Parameter |
Specification |
| Manufacturer |
General Electric (GE) |
| Product Name |
Mark VIe IONet Switch |
| Life-cycle Status |
Active |
| Copper Ports |
16 ports, 10/100Base-TX copper, RJ-45 |
| Fiber Ports |
No fiber ports |
| Power Requirements |
24/28 V dc, 1 A max |
| Power Hardware Configuration |
TB1 and TB2 inputs for independent power sources, Diode-OR'd for hardware redundancy |
| Power Supply Connector |
Phoenix contact (MC 1.5/S-STF-3.81) (qty 2, Included) |
| Copper Cables |
Cat 5e UTP cable with RJ-45 connectors (8P8C) |
| Cooling |
Convection cooled |
| Safety Rated Capability |
Non-interferring |
| G3 Compliant |
Yes |
| Hazardous Locations |
Class 1, Div 2/ Class 2, Zone 2 / ATEX |
| Ambient Operational Temperature |
-40 to 70 degC (-40 to 158 Fahrenheit) |
| Storage Temperature |
-40 to 85 degC (-40 to 185 Fahrenheit) |
| Dimensions (H x W x D) |
18.8 x 8.6 x 5.6 cm (7.40 x 3.40 x 2.20 in) |
| Mounting Method |
DIN-rail mounted with separately purchased mounting clip |
| Country of Origin |
USA |
Connections and Interfaces
| Connector Pin / Terminal |
Function / Circuit Assignment |
| RJ-45 Ports 1 to 16 |
10/100Base-TX unmanaged Ethernet lines for processing node communication |
| TB1 Terminal Connection |
Primary 24/28 V dc control system power input feed |
| TB2 Terminal Connection |
Secondary 24/28 V dc hot-standby power input feed |
Alternative Models & Compatibility
When updating network assets within the Mark VIe topology, engineers must cross-reference the fiber requirements of the downstream I/O racks. The IS420ESWBH3A contains zero fiber interfaces and cannot directly replace an IS420ESWBH1A if the existing infrastructure utilizes the 100Base-FX multi-mode LC uplink port to span long structural distances. However, if the fiber interface on an existing H1A module is unused, the H3A serves as a direct drop-in replacement with identical power layouts and physical envelope. For fields migrating from the compact 8-port ESWA form factor to the 16-port ESWB layout, ensure control cabinet layouts can support the increased height clearance (18.8 cm vs 13.8 cm).
Application Pitfalls & Engineering Notes
A common operational mistake involves combining multi-mode fiber runs with single-mode variations (H4A/H5A models) when trying to scale out copper lines with alternative ESWB units. Because the H3A completely omits optical elements, it is immune to optical signal attenuation pitfalls but remains limited to the 100-meter copper transmission ceiling defined by Cat 5e specifications. In unventilated control boxes experiencing high ambient thermal loads near the 70 degC maximum operating limit, the switch must be spaced away from adjacent high-dissipation power modules to prevent localized thermal clustering, as it relies strictly on convection passive cooling mechanisms.
Commissioning & Wiring Tips
During the commissioning phase, verify that both separate terminal paths (TB1 and TB2) originate from isolated power distribution points to achieve genuine dual-source infrastructure redundancy. When attaching network cables, ensure the shield of the Cat 5e cable makes continuous low-resistance contact with the metal shroud of the RJ-45 ports. This configuration routes high-frequency electrical noise out of the signal lines and into the DIN rail ground path, preventing network packet loss caused by nearby turbine ignition systems or variable frequency drives.
Installation Guidelines
CRITICAL WARNING:
Isolate and lock out all live industrial DC voltage feeds connected to terminal headers TB1 and TB2 before executing mounting or physical terminal block modifications. Working on energized components poses a risk of bridging networks or causing arc flash events that can damage internal logic components or cause personal injury. Confirm that field power sources match the 24/28 V dc system parameters prior to wire insertion.
1
Identify the intended structural orientation. Secure the separate mounting hardware component to the rear of the device frame using the factory screws. Utilize clip 259B2451BVP1 to orient the long edge parallel to the rail, or clip 259B2451BVP4 to secure it perpendicular to the rail layout.
2
Snap the structural base bracket onto a clean, grounded 35 mm DIN rail structure. Verify the assembly locks securely into position and maintains solid metal-to-metal bonding connection for proper EMI/RFI shielding dispersion.
3
Terminate the DC power supply lines into the provided 5-pin Phoenix Contact plugs (MC 1.5/S-STF-3.81). Connect the separate feeds to TB1 and TB2 to instantiate hardware-level power path redundancy, then tighten the integrated retaining fasteners.
4
Plug the Category 5e UTP control cables into the standard RJ-45 copper sockets (Ports 1 through 16). Ensure the locking mechanisms engage completely and map port assignments in accordance with the site's network configuration records.