Description
Facilitating direct sensor integration within decentralized control architectures, the BECKHOFF EPP1518-0002 industrial interface module provides eight digital inputs inside an IP67-rated enclosure. This EtherCAT P Box integrates communication and power (Us and Up) into a single, compact P-coded M8 connector system, minimizing on-site cabling complexity. Constructed with rugged encapsulation technology, the device is designed for direct machine mounting without an electrical cabinet, ensuring fast data transmission and high-precision time synchronization via integrated Distributed Clocks (DC).
Features
-
8 Digital Inputs: Supports direct connection of 24 V DC sensors with flexible filter configuration options.
-
High-Speed Counting: Includes 2 inputs that can be configured as 32-bit up/down counters operating at frequencies up to 1 kHz.
-
Single-Cable Automation: Uses M8 P-coded EtherCAT P technology to combine system/sensor power, peripheral voltage, and EtherCAT telemetry.
-
Industrial-Grade Protection: Sealed housing rated at IP65, IP66, and IP67 for reliable operation in wet, dusty, and high-vibration environments.
-
TwinCAT Integration: Fully compatible with TwinCAT engineering systems for diagnostics, state-monitoring, and parameter configuration.
Applications
-
Decentralized Assembly Lines: Standardized on-machine mounting close to pneumatic valves and proximity sensors.
-
Material Handling & Conveyors: Reliable high-speed input capture for sorting and tracking sensors under high vibration.
-
Automotive Test Benches: Multi-sensor signal acquisition with microsecond-level synchronization using Distributed Clocks.
Technical Specifications Table
| Parameter |
Specification Value |
| Manufacturer |
Beckhoff |
| Model Number |
EPP1518-0002 |
| Product Protocol |
EtherCAT P |
| Number of Inputs |
8 (2 configurable as 32-bit up/down counters) |
| Bus Interface Connection |
2 x M8 socket, shielded, screw-type, P-coded |
| Input Port Type |
M12 x 1, 5-pin, A-coded |
| Nominal Input Voltage |
24 V DC (-15% / +20%) |
| Logic "0" Signal Voltage |
-3 to +5 V DC (EN 61131-2, type 3) |
| Logic "1" Signal Voltage |
11 to 30 V DC (EN 61131-2, type 3) |
| Input Current Rating |
Typ. 3 mA (EN 61131-2, type 3) |
| Input Filter Config Range |
Adjustable, 0 to 100 ms |
| Sensor Power Supply |
From Us control voltage, max. 0.5 A per 4 sensors (short-circuit proof) |
| Current Consumption (Us) |
Typ. 100 mA |
| Electrical Isolation |
500 V RMS |
| Operating Temperature Range |
-25 to +60 degC |
| Storage Temperature Range |
-40 to +85 degC |
| Protection Rating |
IP65, IP66, IP67 (conforms to EN 60529) |
| Weight |
Approx. 165 g |
| Shipping Weight (Calculated) |
0.45 kg |
Connections and Interfaces
| Connector Port |
Terminal Pin |
Signal Assignment |
| M8 P-coded (Power & EtherCAT) |
Pin 1 |
Us (System and Sensor Power +24 V DC) |
| Pin 2 |
Up (Actuator / Peripheral Power +24 V DC) |
| Pin 3 |
GNDs (System/Sensor Ground) |
| Pin 4 |
GNDp (Actuator/Peripheral Ground) |
| M12 A-coded (Digital Input Ports) |
Pin 1 |
Sensor Supply +24 V DC (Us) |
| Pin 2 |
Input Signal B (Channels 2, 4, 6, 8) |
| Pin 3 |
GNDs (Sensor Ground) |
| Pin 4 |
Input Signal A (Channels 1, 3, 5, 7) |
| Pin 5 |
Functional Earth (FE) / Shield |
Empirical Engineering Insights
Alternative Models & Compatibility
The EPP1518-0002 belongs specifically to the EtherCAT P family. It is physically incompatible with standard EtherCAT EP-series boxes that use standard M8 Ethernet keying. If you are converting a system from standard EtherCAT to EtherCAT P, you must use an integration splitter such as the EP9224-0037 to transition power and standard network nodes safely onto the P-coded network infrastructure.
Application Pitfalls & Engineering Notes
When daisy-chaining multiple EPP modules, calculate cumulative current drop across both Us (system) and Up (peripheral) buses. While each local sensor supply channel is short-circuit proof up to 0.5 A, overloading the primary M8 feed lines will cause internal bus drops, triggering undervoltage fault states logged in the TwinCAT Master. Use the TwinCAT System Manager software to calculate voltage curves before site commissioning.
Commissioning & Wiring Tips
Ensure that all unused M12 and M8 connections are sealed using correct protective IP67 plastic caps. Leaving ports open in wet or humid processing environments compromises the sealing of the entire module block and can result in intermittent short-circuits between the sensor supply and ground pins.
Installation Guidelines
CRITICAL WARNING: Verify that all upstream and field power supplies are fully de-energized prior to connecting or disconnecting any M8 or M12 cables. Hot-plugging P-coded power lines can cause electrical arc damage to contact pins, degrading communication and risking module failure.
1
Mount the device directly to your machine frame or profiles using two M3 screws. Ensure the mounting surface is clean and level to avoid twisting stresses on the IP67 housing.
2
Connect the incoming EtherCAT P cable to the upper P-coded M8 socket, locking the coupling ring securely to maintain seal integrity.
3
Wire digital sensors to the M12 input sockets. Program appropriate digital input filter parameters within TwinCAT (0 to 100 ms) depending on sensor type to prevent mechanical contact bounce issues.