Bently Nevada 3500/22-01-02-00 3500/22M Transient Data Interface
SKU 3500/22-01-02-00
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12-month warranty
Free returns within 30 days
Manufacturer:
Bently Nevada
Product No.:
3500/22-01-02-00
Country of origin:United States
Product Type:
Transient Data Interfaces
Payment:
T/T, Western Union
Weight:
910g
Dimensions:
241.3 mm x 24.4 mm x 241.8 mm
Shipping port:
Xiamen
Warranty:
12 months
Description
The Bently Nevada 3500/22-01-02-00 acts as the primary communication and data collection gateway for the 3500 machinery protection system. This 3500 Series Transient Data Interface Module (TDI) forms a vital bridge between the operational hardware rack and host analysis software platforms, including System 1 Condition Monitoring and Diagnostic software alongside standard 3500 System Configuration configurations. By consolidating the core interface capabilities of a traditional 3500/20 Rack Interface Module (RIM) with the high-bandwidth telemetry processing of an external communication processor, the unit delivers integrated data infrastructure. It interfaces with M series monitoring modules to continuously gather steady-state and high-density transient dynamic waveform recordings, routing them cleanly via a dedicated Ethernet connection. The module provides standard static data capture out of the box, with options to unlock expanded high-resolution wave capture utilizing a specialized enabling disk. Installed directly into the dedicated control slot next to the power supplies, it manages rack-wide operations without interfering with the independent, safety-critical protection loops of individual machinery monitors.
Features
Integrated Communications Framework: Merges standard rack interface module duties with communication processor architectures into a single slot footprint.
Simultaneous Waveform Telemetry: Captures both synchronous and asynchronous dynamic waveform recordings across up to 48 distinct monitoring channels.
Dedicated Data Management: Buffers comprehensive pre-alarm and post-alarm histories, logging static data points at 100 millisecond intervals during critical machine events.
Fiber Optic Network Support: Uses a full-duplex multimode 100Base-FX fiber interface to maintain optical isolation and extend field data distances.
Non-Interfering Operation: Functions outside the hardware trip protection loop to prevent network management faults from compromising machinery shutdown safety.
Hardware Mode Security: Employs a physical front-panel keylock switch to secure configuration states and eliminate remote tampering.
Applications
Real-Time Transient Shaft Orbit and Waveform Capture during Machine Startup and Coastdown
Machinery Condition Monitoring and Predictive Diagnostics with System 1 Software Networks
Multi-Channel Vibration Data Acquisition on Steam Turbines and High-Speed Compressors
High-Speed Counter and Keyphasor Event Timing Coordination Across the Control Rack
Ordering Information
The component options below outline the explicit breakdown for the specific configuration 3500/22-01-02-00:
Option Code
Specification
3500/22
Transient Data Interface Module and I/O
01
Standard Transient Data Interface Type (use for standard monitoring applications)
02
100Base-FX (Fiber Optic) Ethernet I/O Module Type
00
None (No Agency Approvals)
Technical Specifications
Electrical
Parameter
Value
Power Consumption
10.5 Watts
Standard OK Relay Rating
5A @ 24 Vdc / 120 Vac, 120 Watts / 600 VA Switched Power maximum
Relay Contact Design
Arc suppressors provided ; operates as Normally Energized
Front Port Communication
USB-B port supporting BN Host Protocol up to 115.2 kbaud maximum
USB Cable Distance
5 meters (16.4 ft) maximum
Rear Port Communication
100Base-FX Fiber Optic, full duplex multimode conforming to IEEE802.3u
Fiber Cable Distance
2000 metres (6560 feet) maximum via MT-RJ Male connector
Keyphasor Inputs Supported
Four 3500 system Keyphasor signals up to 20 kHz tracking
241.3 mm x 24.4 mm x 241.8 mm (9.50 in x 0.96 in x 9.52 in)
Main Module Weight
0.91 kg (2.0 lbs)
I/O Module Dimensions (H x W x D)
241.3 mm x 24.4 mm x 99.1 mm (9.50 in x 0.96 in x 3.90 in)
I/O Module Weight
0.20 kg (0.44 lbs)
Rack Slot Allocation (Front)
1 full-height front slot (Slot 1 adjacent to power supplies)
Rack Slot Allocation (Rear)
1 full-height rear slot
Fiber Connector Requirement
MT-RJ Male interface on unit (requires MT-RJ Female cable connector)
Environmental
Parameter
Value
Operating Temperature
-30 degC to +65 degC (-22 degF to +149 degF)
Storage Temperature
-40 degC to +85 degC (-40 degF to +185 degF)
Relative Humidity Limit
95%, non-condensing
Powered Internal Battery Life
38 years @ 50 degC (122 degF)
Unpowered Internal Battery Life
12 years @ 50 degC (122 degF)
Connections/Interfaces
The interface connections on the front main module and the 100Base-FX fiber optic back-chassis I/O interface utilize the following port maps:
Port/Component Pin
Functional Assignment
Front Panel USB Port
USB-B Configuration Port for local programming or machinery data retrieval
Front Panel Keylock Switch
Hardware switch setting the module to RUN mode or PROGRAM mode
Rear I/O Terminal 7
OK Relay interface indicating the health status of the overall rack
Rear I/O Terminal 8
Signal Common external grounding terminal for single point connection
Rear I/O Port 11
MT-RJ Male fiber optic port for 100Base-FX network connection and configuration
Rear I/O Terminal 10
System Contact inputs (Trip Multiply, Alarm Inhibit, and Rack Reset inputs)
Installation Guidelines
Module Slot Placement: The TDI main processor module must always be slid into Slot 1 of the 3500 system rack, situated directly adjacent to the primary power supply modules.
Upgrade Precedence Advisory: When upgrading an old rack from a 3500/20 RIM module, you must extract the old RIM processor and its companion RIM I/O card before sliding the new TDI components into place. Leaving legacy RIM I/O cards inside the backplane during TDI startup will cause physical circuit damage to the new TDI processor.
Signal Grounding Configuration: To tie the Signal Common loop to an instrument ground via the 2-pin connector on the rear I/O card, you must slide the selector toggle located on the side of the Power Input Module (PIM) toward the "HP" arrow. This effectively isolates signal common loops from safety chassis grounds.
USB Isolation Caution: The designated USB download cable (part number 123M4610) must be deployed for configuration connection to maintain structural electrical isolation between the main rack chassis and your programming PC. Ensure the connected laptop is operating entirely on battery power (not plugged into grid mains) to block ground loops.
Compliance and Certifications
FCC: Complies with part 15 of the FCC Rules.
EMC Directive: European Community Directive 2014/30/EU; Standards: EN 61000-6-2 (Industrial Immunity) and EN 61000-6-4 (Industrial Emissions).
Electrical Safety: European Community Low Voltage Directive 2014/35/EU conforming to standard EN 61010-1.
RoHS Directive: Complies with European Community Directive 2011/65/EU.
Maritime Standards: DNV GL rules for classification (Ships, offshore units) and ABS Rules for Condition of Classification Part 1 (Steel Vessels / Offshore Structures).
FAQ
What is the consequence of leaving an older RIM I/O card in the rack when installing a new TDI module?
Leaving the legacy 3500/20 RIM I/O card in the backplane when installing a new 3500/22M TDI module will cause permanent electrical damage to the new TDI processor module during startup.
What type of network cable connector interface is required for the 3500/22-01-02-00?
The module's rear I/O card features an MT-RJ Male fiber optic port. Consequently, you must terminate your multimode fiber optic cable with an MT-RJ Female connector to ensure secure and proper network alignment.
Does a network loss on the TDI module disrupt the machinery protection functions of the rack?
No, the TDI module handles communication and diagnostic data collection but does not reside within the critical machinery monitoring or trip path. A network or module failure will not disrupt the independent automatic safety protection functions of individual monitor modules.
Why must a laptop be run on battery power when utilizing the front USB interface?
When connecting a PC via the front USB-B port, the computer must run entirely from its internal battery to maintain total isolation between the rack chassis and electrical grounds, preventing dangerous ground loops.
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