Description

The Honeywell CC-TDI230 is a redundant Input Output Termination Assembly (IOTA) designed for high-voltage digital field signal conditioning within the Experion PKS Series C control platform. It serves as the physical mounting base and signal interface for 220 VAC High Voltage Digital Input Modules (CC-PDIH01), facilitating reliable discrete field signal routing to the C300 Controller architecture.

Engineered specifically for critical process automation, the Honeywell CC-TDI230 provides a redundant board topology that allows dual I/O module pairing on a single assembly. This design ensures continuous channel processing, uninterrupted field monitoring, and hot-swappable module maintenance without disturbing process field wiring.

The assembly mounts onto standard Series C cabinet channels (CCAs) and routes AC field signals safely to the internal control bus. Its passive backplane architecture optimizes thermal efficiency while maintaining structural stability under high electrical load conditions.

Features

• Dual-slot redundant architecture designed to house pair-matched Digital Input IOMs.
• Direct support for 220 VAC high-voltage discrete field inputs.
• Low-heat passive backplane design generating a baseline heat dissipation of 7.330 W.
• Standardized Series C mounting layout for vertical IOTA Channel Carrier Assemblies (CCAs).
• Integrated isolation and field wiring termination points for industrial plant environments.

Applications

• High-voltage discrete field contact sensing (220 VAC switches, breakers, and interlocks).
• Dual-redundant process monitoring in Experion PKS Series C architecture.
• Motor control center (MCC) feedback monitoring and status reporting.
• Safety interlock contact monitoring requiring line-voltage field circuits.

Technical Specifications

Installation Guidelines

1. Inspect the assembly visually prior to installation to ensure connector pins and terminal strips are undamaged.
2. Verify that total panel load calculations account for the assembly's rated heat dissipation of 7.330 W.
3. Mount the IOTA onto the designated Series C Channel Carrier Assembly (CCA) inside the cabinet enclosure.
4. Connect the I/O Link cables (IOLINK1 / IOLINK2) using the designated color-coded cable assemblies and install the required push-on address jumpers.
5. Land 220 VAC discrete input conductors on the field screw terminals, observing local wiring standards and line phase isolation.
6. Connect all field cable shield conductors to the dedicated shield landing bus bar on the CCA structure.
7. Ensure the primary AC safety ground bar and local cabinet ground frame are properly bonded per NEC Section 250 or applicable local code.

Configuration / Commissioning / Replacement

• Configuration: Assign the appropriate address jumper (1–40) corresponding to the hardware configuration assigned in Experion Control Builder.
• Commissioning: Prior to applying 220 VAC field excitation, verify all terminal screws are tightened to standard electrical panel torque specifications and check phase continuity. Confirm system status LEDs on inserted CC-PDIH01 modules indicate active or standby operational states.
• Replacement: To replace an associated digital input module, release the module retention latches and draw the active or secondary IOM straight out from the assembly. The CC-TDI230 redundant architecture permits module swapping without disrupting field wiring or requiring power removal from the partner channel.