Description

The Honeywell FC-QPP-0002 CC V1.0 is an enhanced-performance Quad Processor Pack designed as the core processing engine for Honeywell Safety Manager systems. Installed within the CPCHAS-0001 or CPCHAS-0002 Controller chassis, this module manages system operations by processing field input signals, executing safety logic diagrams created in graphical Functional Logic Diagrams (FLDs), and driving output interfaces. Operating as a direct, one-on-one spare replacement for the first-generation QPP-0001 in systems running Safety Manager firmware release R121 or higher, it offers complete backward compatibility and flexible deployment across non-redundant and redundant architecture models.

Engineered to meet stringent industrial safety standards, the FC-QPP-0002 CC V1.0 features a dual-processor, dual-memory architecture running synchronized internal execution paths. Hardware data-comparators continuously monitor every read and write cycle between both microprocessors. If a data discrepancy occurs, the integrated watchdog triggers an immediate safety response. With internal diagnostic coverage exceeding 99%, a single FC-QPP-0002 CC V1.0 module can run applications up to SIL3 without operational time limitations. When deployed in a dual-processor redundant Controller chassis configuration, the two modules communicate over a dedicated high-speed link to establish a 2oo4D voting architecture.

This processing module incorporates an 8-digit front-panel User Interface Display for real-time operational status, system diagnostics, and IP network verification. A three-position key switch (RUN, IDLE, STOP) provides hardware-level operational control, while dedicated power, temperature, and battery line monitors continuously check module status. The "FC-" prefix and "CC V1.0" designator indicate factory conformal coating, delivering high environmental protection against airborne contaminants and atmospheric humidity in harsh control cabinet environments.

Features

• Dual Synchronous Processor Architecture: Operates two lockstep microprocessors with real-time hardware data-comparators for continuous cross-checking of read/write operations.
• SIL3 Certified Safety Performance: Diagnostic coverage exceeding 99% enables single-module deployment up to SIL3 and 2oo4D voting capability in redundant Controller configurations.
• On-Board High-Speed Memory: Features 2 x 2 MB system/application Flash, 1 x 16 MB backup Flash, 2 x 256 KB battery-backed SRAM, and 2 x 512 KB dedicated SRAM for redundant processor data exchange.
• Advanced Dual-Section Watchdog: Includes a fully testable 1oo2D watchdog circuit monitoring execution loop timing, memory integrity, 5 Vdc/24 Vdc power rails, and Emergency Shut Down (SD) inputs.
• Integrated Emergency Shut Down (SD) Input: Galvanically isolated 24 Vdc input de-energizes watchdog outputs directly during safety trips, independent of the main processors.
• Diagnostic User Interface: Eight-digit front-panel LED display with navigation buttons provides live scrolling access to chassis diagnostics, IP configurations, battery voltage, and internal module temperatures.
• Conformal Coating: CC V1.0 specification provides protective PCB coating against corrosive atmospheric gases, humidity, and airborne dust particles.

Applications

• Safety Instrumented Systems (SIS): Central logic solver execution for Emergency Shutdown (ESD), Process Safety Management, and Fire and Gas (F&G) monitoring loops.
• Critical Burner Management Systems (BMS): High-reliability flame safety control, furnace shutdown logic, and boiler protection systems.
• Turbomachinery Safety Interlocks: Over-speed protection logic, auxiliary trip coordination, and emergency shutoff control for turbines and compressors.
• Redundant Safety Controller Upgrades: One-on-one replacement for legacy QPP-0001 modules in Safety Manager systems running firmware R121 or higher.

Technical Specifications

General

Electrical & Power Ratings

Memory & Processor Specifications

Environmental & Mechanical

Connections / Interfaces

Installation Guidelines

1. Verify System Requirements: Prior to installing the FC-QPP-0002 CC V1.0 as a replacement for a QPP-0001, ensure the Safety Manager system software is at firmware Release R121 or higher.
2. Observe Safety Controls: Turn the front-panel Processor Status Key Switch to STOP before attempting module insertion or removal from the Controller chassis backplane.
3. Chassis Alignment: Align the module card edges with the pre-determined Control Processor slot rails inside the CPCHAS-0001 or CPCHAS-0002 chassis. Slide the unit firmly until backplane connectors seat completely.
4. Emergency Shut Down Wiring Check: If utilizing the external 24 Vdc Emergency Shut Down (SD) trip input, verify proper connection of external potential-free contacts via a SICP-0002/L3 cable assembly. If unused, ensure the default SD jumper link remains installed on the controller backplane.
5. Key Switch Initialization: Rotate the key switch from STOP to IDLE or RUN to initiate processor boot cycles and self-diagnostic power-up routines.

Configuration & Commissioning

• Firmware Flash Maintenance: Flash memory on the FC-QPP-0002 CC V1.0 can be updated directly through the system network interface without physically removing the module from the Controller chassis.
• Status Display Verification: Use the front-panel Up and Down scroll buttons to inspect system node numbers, assigned IP addresses (COM 1A/1B, COM 2A/2B), supply rail voltages (Vcc, Vb), and internal operating temperature readings (Tmp).
• Diagnostic Monitoring: If a hardware fault occurs, scroll to the Fail menu to inspect stored diagnostic events, including specific chassis, slot, module ID, and associated error codes.
• Redundant System Synchronization: In dual-controller systems, monitor the LED display during power-up to confirm the module transitions through PowerUp, Sync, and Running states without fault indicators.

Compliance and Certifications

• CE Mark: European Conformity Compliance
• UL Listed: Underwriters Laboratories Certified
• CSA Certified: Canadian Standards Association Approved
• TUV: Safety Approved for High-Integrity Safety Applications (up to SIL3)
• FM Approved: Factory Mutual Recognized for Hazardous Locations