Description
Designed for seamless integration into high-integrity safety architectures, this Honeywell FS-PSU-240516 CC V1.1 power supply module converts and regulates input power to sustain demanding system logic loads. Purpose-built for the Honeywell Safety Manager and Fail Safe Controller (FSC) systems, it provides stabilized 24 Vdc and 5 Vdc outputs with a combined capacity of 16 A. The CC designation denotes conformal coating, providing superior resistance against moisture, dust, and corrosive industrial atmospheric agents.
Key Features
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Conformal Coated (CC): Enhanced circuit board protection for installation in harsh, corrosive Class G3 environments.
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Dual-Output Capabilities: Delivers concurrent power regulation for 24 Vdc safety loops and 5 Vdc internal chassis logic.
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Robust Low Inrush Design: Restricts inrush current to less than 5 A at nominal 24 Vin to prevent upstream breaker tripping.
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Critical Fault Tolerance: Engineered to provide immediate power bridging during brief mains disruptions.
Applications
- Emergency Shutdown Systems (ESD) and Fire and Gas (F&G) monitoring networks.
- Burner Management Systems (BMS) in chemical processing facilities and power generation plants.
- Critical infrastructure process control loops requiring certified SIL-rated safety architectures.
Technical Specifications
| Manufacturer |
Honeywell |
| Model / SKU |
FS-PSU-240516 CC V1.1 |
| Nominal Output Voltage |
24 Vdc and 5 Vdc |
| Maximum Rated Current |
16 A |
| Input Supply Range |
24 Vdc (-15% to +30%) |
| Inrush Current |
Less than 5 A at 24 Vin |
| Hold-up Time |
Less than 1 ms |
| Conformal Coating |
Yes (CC version) |
| Operating Temperature |
-5 degC to +70 degC (+23 degF to +158 degF) |
| Storage Temperature |
-40 degC to +85 degC (-40 degF to +185 degF) |
| Relative Humidity |
10% to 95% (non-condensing) |
| Dimensions (L x W x H) |
21.2 cm x 3.52 cm x 17.6 cm |
| Net Weight |
0.85 kg |
| Shipping Weight (Calculated) |
3.00 kg |
| System Certifications |
CE, TUV, UL, CSA, FM |
Empirical Engineering Insights
Alternative Models & Compatibility
This model replaces standard non-conformal coated variations (FS-PSU-240516). Systems requiring backward compatibility with firmware Safety Manager R120 or earlier must verify card-carrier physical clearances and revision profiles, as version 1.1 features an optimized heat-sink footprint.
Application Pitfalls & Engineering Notes
When housing multiple FS-PSU modules within a tightly enclosed safety panel, thermal stratification can lead to accelerated component aging. Maintain a minimum vertical spacing clearance of 50 mm above and below the card chassis to permit convection airflow and ensure the ambient local temperature remains below +70 degC.
Commissioning & Wiring Tips
Always verify feed circuit supply integrity. The input tolerance allows 24 Vdc input variations from -15% to +30%, but keeping the incoming voltage at a stable nominal 24 Vdc optimizes internal regulator efficiency and minimizes excessive heat dissipation within the module's enclosure.
Installation Guidelines
CRITICAL WARNING: SAFETY FIRST
Isolate and lockout all active primary power feeds prior to physical module replacement. Working on energized components in safety-instrumented systems poses severe risks of accidental ESD system trip, electrical shock, and hardware degradation.
1
Ensure the power supply card frame is securely connected to the system functional earth ground network.
2
Align the backplane guide pin connectors carefully before pushing the FS-PSU module into the rack slot.
3
Tighten the retaining screws securely to a torque of 0.5 Nm to prevent vibration-induced contact resistance.