Honeywell TC-0AV081 Logix 5000 Series Analog Output Module

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Manufacturer: Honeywell
Product No.: TC-0AV081
Country of origin:United States
Product Type: Analog Output Modules
Payment: T/T, Western Union
Weight: 2800g
Shipping port: Xiamen
Warranty: 12 months

Description

Providing precise analog voltage distribution within integrated control systems, the Honeywell TC-0AV081 serves as a high-density, 8-channel analog output module designed specifically for the Logix 5000 platform. This Honeywell-badged module is fully compatible with standard chassis architectures, enabling seamless integration into DCS and industrial automation systems. It translates digital control variables from the controller memory into highly accurate analog voltage signals to drive control valves, actuators, and speed reference inputs on variable frequency drives.

Features

8 High-Resolution Channels: Offers eight independent analog voltage output channels for multiple field device connections.
Logix 5000 Backplane Compatibility: Integrates directly into Honeywell Experion and Allen-Bradley compatible chassis.
Removal and Insertion Under Power (RIUP): Supports hot-swapping to minimize process interruption and reduce maintenance downtime.
High Accuracy: Advanced digital-to-analog conversion circuitry ensures precise tracking of process variables.
Integrated Status Diagnostics: Front-panel LED indicators provide real-time module status and fault diagnostics.

Applications

Control Valve Positioning: Sending voltage setpoint signals to proportional control valves and positioners.
Variable Speed Drives: Supplying speed reference signals to industrial motor controllers and VFDs.
Experion PKS Integration: Serving as a distributed IO drop in Honeywell Experion DCS topologies.
Dampers and Actuators: Modulating damper positioning in heavy-duty HVAC and combustion control systems.

Technical Specifications

Parameter	Specification
Manufacturer	Honeywell
Model / Article Number	TC-0AV081
Series Platform	Logix 5000 / Experion
Module Type	Analog Output (Voltage)
Number of Channels	8 Channels
Output Voltage Range	-10 V to +10 V DC (Typical configuration)
Backplane Slot Width	Single slot (1 slot)
Weight	1.8 kg
Shipping Weight (Calculated)	2.8 kg

Empirical Engineering Insights

Alternative Models & Compatibility

The Honeywell TC-0AV081 is functional-equivalent to standard Allen-Bradley ControlLogix 1756 voltage output modules. However, in Honeywell Experion PKS configurations, you must ensure the system's firmware package includes the correct Honeywell hardware definitions to recognize the TC-0AV081 identity code properly during chassis discovery.

Application Pitfalls & Engineering Notes

When utilizing voltage outputs over long distances, line resistance drop can alter the signal level received at the actuator. If your wiring paths exceed 100 meters, monitor for voltage attenuation and compensate within your controller scaling or transition to isolated current loop converters where applicable to maintain precise positioning accuracy.

Commissioning & Wiring Tips

For clean signals free of electromagnetic noise, use individually shielded twisted-pair cabling for each voltage channel. The shield must be connected to a clean instrument ground point strictly at the chassis end of the cable run; leaving the shield floating or grounding both ends can generate ground loops that distort your analog output values.

Installation Guidelines

CRITICAL WARNING

Ensure that all external field-side voltage loops are completely de-energized and verified with a calibrated multimeter before attaching or removing the field wiring terminal block. Although the module support RIUP backplane communication, hot-wiring active high-energy analog loops can damage delicate on-board digital-to-analog converters (DACs).

Align the module circuit board with the upper and lower guide rails of the designated slot in the rack.

Slide the module firmly into the chassis until the top and bottom locking tabs audibly click and lock into place.

Attach the pre-wired Removable Terminal Block (RTB) to the front interface, secure the housing screws, and apply field loop power.

Key Features:

#Analog Output Modules #Honeywell Logix 5000

Can the TC-0AV081 module be used directly in standard ControlLogix chassis?

Yes, as a Honeywell badged Logix 5000 module, the physical hardware is compatible with standard 1756 ControlLogix chassis configurations, though configuration profiles may differ in Experion DCS environments.

What is the channel density of the TC-0AV081 voltage output module?

The module is equipped with 8 independent analog voltage output channels for industrial field device controls.

Does this module support hot-swapping under field power?

The module itself supports Removal and Insertion Under Power (RIUP) in the backplane, but the field-side wiring loops should be isolated to prevent voltage spikes or damage to the DAC circuitry.

How do I ground the wiring shields on the TC-0AV081?

Shields should be tied together and grounded at a single, low-impedance instrument ground point at the chassis enclosure. Do not ground both sides to avoid creating ground loops.

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Returns & Warranty

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12-Month Warranty: Every industrial component is backed by our professional technical warranty.

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TECHNICAL SPECIFICATIONS

Country of origin

Technical knowledge

$Math Operations Using OpenPLC for Industrial Automation Applications$

Honeywell TC-0AV081 Logix 5000 Series Analog Output Module