BECKHOFF

Beckhoff EP1957-0022 TwinSAFE EtherCAT Box Module

SKU EP1957-0022

Disponibile
  • 12-month warranty
  • Free returns within 30 days
  • Manufacturer: BECKHOFF
  • Product No.: EP1957-0022
  • Origin Germany
  • Product Type: TwinSAFE Safety Modules
  • Payment: T/T, Western Union
  • Weight: 0.5 kg
  • Shipping port: Xiamen
  • Warranty: 12 months

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Product Description

Description

Serving as a direct, rugged link between safe input and output field signals, the Beckhoff EP1957-0022 enables decentralized safety logic execution within automated machinery. This IP67-rated TwinSAFE EtherCAT Box integrates safety inputs, safety outputs, and a local programmable safety controller into a single, compact field device. By mounting directly on the machine outside of control cabinets, the Beckhoff EP1957-0022 minimizes field-wiring complexity while maintaining compliance with strict global machine safety directives.

Features

  • Integrated Safety Logic: Supports localized safety PLC program execution via Safety over EtherCAT (FSoE).
  • IP67 Protection: Dust-tight and water-resistant enclosure engineered for direct machine mounting without an enclosure.
  • Flexible Signal Count: Equipped with 8 safe inputs and 4 safe outputs to manage local safety loops.
  • M12 Connection Technology: Uses standardized M12 5-pin, A-coded connection terminals for secure sensor/actuator integration.
  • Optimized Form Factor: Dual M8 shielded interfaces for deterministic, high-speed EtherCAT communication.

Applications

  • Decentralized safety monitoring in packaging machinery and material handling systems.
  • Robotic work cells requiring localized emergency stop, light curtain, and safety gate integration.
  • Harsh industrial environments subject to washdown procedures, oil exposure, or fine particulate accumulation.
  • Modular machine configurations where safety zones must operate independently or exchange safe status via FSoE.

Technical Specifications

Parameter Specification
Manufacturer Beckhoff
Model Number EP1957-0022
Protocol TwinSAFE / Safety over EtherCAT (FSoE)
Bus Interface 2 x M8 socket, shielded, screw type
Connection Technology M12 x 1, 5-pin, A-coded
Number of Safe Inputs 8
Number of Safe Outputs 4
Max. Output Current 0.5 A per channel
Cycle Time 1 ms nominal (dependent on safety project size)
Fault Response Time <= parameterized watchdog time
Current Consumption (US) Max. 120 mA
Current Consumption (UP) Max. 60 mA
Protection Rating IP67 (conforms to EN 60529)
Safety Standards EN ISO 13849-1:2015 (Cat. 4, PL e), EN 61508:2010 (SIL 3)
Installation Position Variable / Multi-directional mounting
Unit Weight 315 g
Shipping Weight (Calculated) 2.0 kg

Connections and Interfaces

Connector Type Terminal Definition Functional Assignment
2 x M8 Sockets EtherCAT In / Out Shielded, deterministic industrial communication path
M12 5-Pin (A-coded) Safe Inputs 1 to 8 Dual-channel or single-channel sensor input connections
M12 5-Pin (A-coded) Safe Outputs 1 to 4 0.5 A safe switching signals to actuators/contactors

Empirical Engineering Insights

Alternative Models & Compatibility

The EP1957-0022 operates as a decentralized safety controller. If your architecture relies purely on centralized logic and only requires safety input expansions, consider the EP1908-0002. This module is compatible with TwinCAT 3.1 environments. Be aware that safety checksum modifications require a full download of the safety project via the EtherCAT master; on-the-fly logical modifications are restricted by safety standard requirements.

Application Pitfalls & Engineering Notes

While the safe outputs are rated for 0.5 A, inductive load switching requires external free-wheeling diodes if the internal suppression limits are exceeded during rapid cycles. Additionally, ensure the total current draw of the sensor supply (US) does not exceed 120 mA to prevent local overcurrent trips. When designing the physical layout, avoid mounting the device in direct proximity to high-vibration sources or extreme heat emitters without dynamic heat-sink spacing, as thermal buildup can reduce the operational life of the internal safety relays.

Commissioning & Wiring Tips

Always use high-quality, double-shielded M8 cabling for the EtherCAT network to avoid EMC-induced watchdog timeout errors, which automatically put the safety logic into a safe state. Ensure the metallic mounting brackets of the module are directly grounded to the machine frame to establish a low-impedance path for high-frequency noise. Verify that the US (sensor/control power) and UP (actuator peripheral power) circuits are fed from independent, certified Class 2 power supplies to maintain proper safety isolation.

Installation Guidelines

CRITICAL WARNING: ELECTRICAL SAFETY PROTOCOL

De-energize all primary, auxiliary, and safety-loop power distribution systems before physical installation or cable connection. Verify the complete absence of voltage across all terminals using a calibrated multimeter. Failure to isolate power can result in permanent damage to internal safety components, unexpected machine motion, or severe physical injury.

1

Securely mount the EtherCAT Box to a flat, vibration-damped surface using M4 screws, tightening them to a maximum torque of 1.2 Nm.

2

Attach the shielded M8 EtherCAT communication cables. Hand-tighten the connectors to ensure the IP67 sealing ring is properly compressed.

3

Connect the A-coded M12 cables for the safety inputs and safety outputs according to the safety loop schematic.

4

Verify that all unused M8 and M12 ports are sealed with approved IP67 protective caps to prevent dust and fluid ingress.

5

Apply power to the system, verify network connection status via the LED indicators, and execute a functional safety test of the logic project.

Shipping &amp; Returns

Global Express Shipping

  • Standard Delivery: 4–6 business days via DHL, FedEx, and UPS.
  • Express Dispatch: Same-day dispatch for in-stock orders placed before 2:00 PM (GMT+8).
  • Worldwide Coverage: Serving over 150 countries.

Returns & Warranty

  • 30-Day Guarantee: Returns accepted for in-stock products in original, factory-sealed packaging.
  • 12-Month Warranty: Every industrial component is backed by our technical warranty.
FAQ
Can the safety logic on this module be programmed independently of the master PLC?
Yes, the module features an integrated TwinSAFE logic processor. While it depends on the EtherCAT network for process image transmission, the safety program execution occurs directly within the local safety processor.
What is the maximum output current limit per channel?
The maximum output current is 0.5 A per safe output channel. If switching inductive loads, ensure proper external suppression is implemented.
How are the dual power feeds (US and UP) isolated within the system?
The US supply powers the internal control electronics and safe inputs, while the UP supply powers the safe output channels. This physical separation prevents short-circuit faults on the output actuators from disabling the module control logic.
What happens if a communication error occurs on the EtherCAT line?
In the event of an EtherCAT or FSoE communication timeout, the module initiates its safety shutdown protocol, forcing all safe outputs to their defined safe de-energized state within the watchdog time limit.
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EP1957-0022

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Beckhoff EP1957-0022 TwinSAFE EtherCAT Box Module

Only 10 item(s) left in stock
  • Manufacturer: BECKHOFF

  • Product No.: EP1957-0022

  • Country of origin:Germany

  • Product Type: TwinSAFE Safety Modules

  • Payment: T/T, Western Union

  • Weight: 500g

  • Shipping port: Xiamen

  • Warranty: 12 months

Quantità
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Product Description

Description

Serving as a direct, rugged link between safe input and output field signals, the Beckhoff EP1957-0022 enables decentralized safety logic execution within automated machinery. This IP67-rated TwinSAFE EtherCAT Box integrates safety inputs, safety outputs, and a local programmable safety controller into a single, compact field device. By mounting directly on the machine outside of control cabinets, the Beckhoff EP1957-0022 minimizes field-wiring complexity while maintaining compliance with strict global machine safety directives.

Features

  • Integrated Safety Logic: Supports localized safety PLC program execution via Safety over EtherCAT (FSoE).
  • IP67 Protection: Dust-tight and water-resistant enclosure engineered for direct machine mounting without an enclosure.
  • Flexible Signal Count: Equipped with 8 safe inputs and 4 safe outputs to manage local safety loops.
  • M12 Connection Technology: Uses standardized M12 5-pin, A-coded connection terminals for secure sensor/actuator integration.
  • Optimized Form Factor: Dual M8 shielded interfaces for deterministic, high-speed EtherCAT communication.

Applications

  • Decentralized safety monitoring in packaging machinery and material handling systems.
  • Robotic work cells requiring localized emergency stop, light curtain, and safety gate integration.
  • Harsh industrial environments subject to washdown procedures, oil exposure, or fine particulate accumulation.
  • Modular machine configurations where safety zones must operate independently or exchange safe status via FSoE.

Technical Specifications

Parameter Specification
Manufacturer Beckhoff
Model Number EP1957-0022
Protocol TwinSAFE / Safety over EtherCAT (FSoE)
Bus Interface 2 x M8 socket, shielded, screw type
Connection Technology M12 x 1, 5-pin, A-coded
Number of Safe Inputs 8
Number of Safe Outputs 4
Max. Output Current 0.5 A per channel
Cycle Time 1 ms nominal (dependent on safety project size)
Fault Response Time <= parameterized watchdog time
Current Consumption (US) Max. 120 mA
Current Consumption (UP) Max. 60 mA
Protection Rating IP67 (conforms to EN 60529)
Safety Standards EN ISO 13849-1:2015 (Cat. 4, PL e), EN 61508:2010 (SIL 3)
Installation Position Variable / Multi-directional mounting
Unit Weight 315 g
Shipping Weight (Calculated) 2.0 kg

Connections and Interfaces

Connector Type Terminal Definition Functional Assignment
2 x M8 Sockets EtherCAT In / Out Shielded, deterministic industrial communication path
M12 5-Pin (A-coded) Safe Inputs 1 to 8 Dual-channel or single-channel sensor input connections
M12 5-Pin (A-coded) Safe Outputs 1 to 4 0.5 A safe switching signals to actuators/contactors

Empirical Engineering Insights

Alternative Models & Compatibility

The EP1957-0022 operates as a decentralized safety controller. If your architecture relies purely on centralized logic and only requires safety input expansions, consider the EP1908-0002. This module is compatible with TwinCAT 3.1 environments. Be aware that safety checksum modifications require a full download of the safety project via the EtherCAT master; on-the-fly logical modifications are restricted by safety standard requirements.

Application Pitfalls & Engineering Notes

While the safe outputs are rated for 0.5 A, inductive load switching requires external free-wheeling diodes if the internal suppression limits are exceeded during rapid cycles. Additionally, ensure the total current draw of the sensor supply (US) does not exceed 120 mA to prevent local overcurrent trips. When designing the physical layout, avoid mounting the device in direct proximity to high-vibration sources or extreme heat emitters without dynamic heat-sink spacing, as thermal buildup can reduce the operational life of the internal safety relays.

Commissioning & Wiring Tips

Always use high-quality, double-shielded M8 cabling for the EtherCAT network to avoid EMC-induced watchdog timeout errors, which automatically put the safety logic into a safe state. Ensure the metallic mounting brackets of the module are directly grounded to the machine frame to establish a low-impedance path for high-frequency noise. Verify that the US (sensor/control power) and UP (actuator peripheral power) circuits are fed from independent, certified Class 2 power supplies to maintain proper safety isolation.

Installation Guidelines

CRITICAL WARNING: ELECTRICAL SAFETY PROTOCOL

De-energize all primary, auxiliary, and safety-loop power distribution systems before physical installation or cable connection. Verify the complete absence of voltage across all terminals using a calibrated multimeter. Failure to isolate power can result in permanent damage to internal safety components, unexpected machine motion, or severe physical injury.

1

Securely mount the EtherCAT Box to a flat, vibration-damped surface using M4 screws, tightening them to a maximum torque of 1.2 Nm.

2

Attach the shielded M8 EtherCAT communication cables. Hand-tighten the connectors to ensure the IP67 sealing ring is properly compressed.

3

Connect the A-coded M12 cables for the safety inputs and safety outputs according to the safety loop schematic.

4

Verify that all unused M8 and M12 ports are sealed with approved IP67 protective caps to prevent dust and fluid ingress.

5

Apply power to the system, verify network connection status via the LED indicators, and execute a functional safety test of the logic project.

Can the safety logic on this module be programmed independently of the master PLC?

Yes, the module features an integrated TwinSAFE logic processor. While it depends on the EtherCAT network for process image transmission, the safety program execution occurs directly within the local safety processor.

What is the maximum output current limit per channel?

The maximum output current is 0.5 A per safe output channel. If switching inductive loads, ensure proper external suppression is implemented.

How are the dual power feeds (US and UP) isolated within the system?

The US supply powers the internal control electronics and safe inputs, while the UP supply powers the safe output channels. This physical separation prevents short-circuit faults on the output actuators from disabling the module control logic.

What happens if a communication error occurs on the EtherCAT line?

In the event of an EtherCAT or FSoE communication timeout, the module initiates its safety shutdown protocol, forcing all safe outputs to their defined safe de-energized state within the watchdog time limit.

Global Express Shipping

  • Standard Delivery: 4-6 Business Days via DHL, FedEx, and UPS.
  • Express Dispatch: Same-day dispatch for in-stock orders placed before 2:00 PM (GMT+8).
  • Worldwide Coverage: Serving over 150 countries, including rapid delivery to Saudi Arabia and UAE.

Returns & Warranty

  • 30-Day Guarantee: Returns accepted for in-stock products in original, factory-sealed packaging.
  • 12-Month Warranty: Every industrial component is backed by our professional technical warranty.

Orders are processed and delivered Monday-Friday (excluding public holidays).


For full eligibility, restocking fees, and international return details, please view our official Refund & Return Policy .

TECHNICAL SPECIFICATIONS

Country of origin
Germany

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