Description
The Honeywell TK-IDJ161 is a high-density Chassis Input/Output Module-Series A (CIOM-A) designed for the Experion LS distributed control system. As an isolated discrete input module, this single-wide unit interfaces seamlessly with the C200E control processor over an I/O ControlNet network, providing reliable field signal monitoring in demanding process automation deployments. The Honeywell TK-IDJ161 features 16 individually isolated input channels engineered to process 24 VDC nominal discrete signals. Each channel incorporates galvanic isolation to eliminate ground loop issues and safeguard control architecture, certified via rigorous 100% factory testing at 2546 VDC for 1 second for both channel-to-channel and user-to-system boundaries. Equipped with a conformal coating, this module delivers enhanced environmental resistance against moisture, corrosion, and airborne contaminants in heavy industrial environments.
Features
- Provides 16 discrete input points with individual galvanic isolation per channel.
- Conformal coated assembly (TK designator) for superior protection in harsh, corrosive environments.
- Full compliance with IEC Type 1+ input compatibility standards.
- Hardware and programmable input delay times for robust signal filtering and noise suppression.
- Supports Removal and Insertion Under Power (RIUP) guidelines under certified zone safety protocols.
- Direct interfacing with the C200E control processor over a 5 Mbps open ControlNet coaxial or fiber network.
Applications
- Distributed Control Systems (DCS) in chemical processing plants and petroleum refineries.
- High-reliability monitoring of isolated limit switches, valve position indicators, and safety interlocks.
- Power generation and water treatment facility sequence-of-events reporting.
- Corrosive or high-humidity heavy industrial automation fields requiring conformal-coated control hardware.
Technical Specifications
| Parameter |
Specification |
| Manufacturer |
Honeywell Process Solutions |
| Model Designation |
TK-IDJ161 (Conformal Coated) |
| I/O Family Type |
Chassis I/O - Series A (CIOM-A) |
| Module Slot Width |
Single-wide (Occupies 1 chassis slot) |
| Number of Points |
16 channels, individually isolated |
| Nominal Input Voltage |
24 VDC |
| On-State Voltage Range |
10-30 VDC |
| Off-State Voltage (Maximum) |
5 VDC |
| On-State Current (Minimum) |
2.0 mA @ 10 VDC |
| Off-State Current (Maximum) |
1.5 mA |
| Input Compatibility |
IEC Type 1+ |
| Short / Inrush Current |
250 mA peak (decaying to <37% in 22 ms, without activation) |
| Input Impedance (Maximum) |
31 kOhm @ 60 Hz |
| Input Delay Time (Off to On) |
Programmable: 1 ms & 2 ms (Hardware delay: 1 ms maximum plus filter time) |
| Input Delay Time (On to Off) |
Programmable: 1 ms, 2 ms, 9 ms & 18 ms (Hardware delay: 4 ms maximum plus filter time) |
| Power Dissipation |
5.0 W maximum |
| Isolation Voltage |
Channel-to-channel / User-to-system: 100% tested at 2546 VDC for 1 second |
| Connection Terminal Block |
TC-TBCH, 36-position terminal block |
| Country of Origin |
United States |
| Shipping Weight (Calculated) |
0.45 kg |
| Package Dimensions (Calculated) |
15.0 x 5.0 x 14.5 cm |
Installation Guidelines
CRITICAL WARNING
Isolate and de-energize all field-side power sources and system chassis power supplies before attempting installation, wiring manipulation, or removal of the module interface. Failure to verify full de-energization may result in severe electrical shock, hardware destruction, or inadvertent process disruption in hazardous operating locations.
1
Chassis Alignment: Align the single-wide module with the upper and lower guides of the targeted slot in the Series-A chassis bus backplane.
2
Module Insertion: Firmly slide the module back along the slot tracks until the rear connectors seat securely into the active backplane. Engage the top and bottom chassis latches to lock the hardware.
3
Terminal Block Mounting: Wire the dedicated 36-position TC-TBCH terminal block using 16-22 AWG field conductors before securing the block onto the front matching interface pins of the input module.
4
System Verification: Apply chassis and loop power. Monitor the integrated module hardware status LEDs to verify appropriate initialization, software configuration syncing, and active channel communication.