EL1918-2200 | Beckhoff | Bornier EtherCAT

Description

Designed to integrate directly into the EtherCAT I/O system, the Beckhoff EL1918-2200 is an ultra-compact TwinSAFE terminal engineered for the decentralized connection of safety-related sensors. This 8-channel digital input module transmits safe signals via Safety over EtherCAT (FSoE) to a TwinSAFE Logic-capable component, enabling reliable execution of safety functions in complex industrial automation architectures. Featuring 1-wire or 2-wire connection technology, the module combines high-density packaging with robust processing diagnostics to meet strict global safety metrics.

Key Features

• 8 Fail-Safe Digital Inputs: Supports direct connection of safe sensors and contacts.
• FSoE Protocol Integration: Operates seamlessly via TwinSAFE / Safety over EtherCAT communication.
• Flexible Wiring: Compatible with both 1-wire and 2-wire termination schemes.
• High-Density Housing: 12 mm width optimizes valuable DIN rail footprint.
• Status Diagnostics: Dedicated LED status indicators on the front panel for bus communication and error tracking.

Applications

• Automotive Assembly Lines: Interlocking safety gates, light curtains, and emergency stop circuits.
• Robotic Cells: Processing safe position feedback and functional safety signals.
• Material Handling Systems: Distributed emergency-off systems over extended physical networks.
• Packaging Machinery: Multi-axis safety zone management and guard monitoring.

Technical Specifications

Empirical Engineering Insights

Alternative Models & Compatibility

While the standard EL1908 offers 8 digital inputs, the EL1918-2200 variant utilizes high-density termination for complex safety mapping and features optimized processing logic parameters. Note that this terminal requires a valid TwinSAFE Logic master (such as an EL6910 or a TwinCAT safety PLC configuration) to execute safe logic functions. Compatibility requires TwinCAT 3.1 or higher for optimal parameter configuration and FSoE protocol handling.

Application Pitfalls & Engineering Notes

A major deployment hazard involves E-bus power budgeting. The EL1918-2200 consumes typically 165 mA from the E-bus. In large nodes populated with multiple safety or analog slices, the internal 5V supply line can quickly saturate. Always recalculate your E-bus current draw in TwinCAT System Manager; insert an EL9410 power supply terminal if the total current exceeds the couplers capacity (typically 2A for standard EtherCAT couplers).

Commissioning & Wiring Tips

When wiring the High Density (HD) spring connections, ensure that ferrules are crimped square and do not exceed 0.75 mm². Use a specialized flat-blade screwdriver to actuate the spring contacts for stranded conductors without pre-crimped ferrules. Keep the stripping length strictly between 8 and 9 mm to avoid exposing bare copper or preventing full contact seating, which can cause intermittent safety channel faults.

Installation Guidelines