Description
Designed for decentralized acquisition of binary signals directly on machinery, the BECKHOFF EPP2338-1001 integrates eight digital channels configurable as either inputs or outputs within a rugged, space-saving IP67 housing. Operating on the EtherCAT P protocol, this unit combines high-speed communication and 24 V DC power supplies (system/sensor supply Us and peripheral voltage Up for loads) onto a single, standardized M8 connection cable. The highly flexible configuration allows each channel to operate as either a 3.0 ms filtered digital input (conforming to EN 61131-2, type 1/3) or as a 0.5 A digital output, significantly reducing cable complexity and structural overhead in modern automation topologies.
Features
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Configurable I/O Architecture: Eight bidirectional channels, individually assignable as digital inputs or digital outputs.
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EtherCAT P Single-Cable Technology: Integrates fast EtherCAT communication, system power (Us), and peripheral load power (Up) in a single P-coded M8 connector.
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Exceptional Physical Resilience: Fully sealed IP65, IP66, and IP67 industrial enclosure designed for direct mounting without an electrical control cabinet.
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Individually Short-Circuit Proof Outputs: Each output channel provides up to 0.5 A of switching capacity, featuring independent short-circuit protection and diagnostics.
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Robust Signal Conditioning: Inputs feature a fixed 3.0 ms filter time to suppress physical contact bounce and electromagnetic interference.
Applications
- Decentralized robotics assembly cells and end-of-arm tooling.
- Conveyor systems and high-sorting logistics distribution hubs.
- Wet and harsh environments in food processing and packaging plants.
- Direct machine-mount sensor arrays and actuator manifolds.
Technical Specifications
| Parameter |
Specification Value |
| Manufacturer |
Beckhoff Automation |
| Model Number |
EPP2338-1001 |
| Protocol |
EtherCAT P |
| Bus Interface |
2 x M8 socket, shielded, screw type, P-coded |
| Number of Channels |
8 digital inputs or outputs, parameterizable |
| I/O Connections |
M8 x 1, 3-pin, A-coded |
| Input Specification |
EN 61131-2, type 1/3 |
| Input Filter Time |
3.0 ms |
| Nominal Output Voltage |
24 V DC (-15% / +20%) |
| Max. Output Current |
0.5 A per channel (short-circuit proof) |
| Switching Times |
Typical TON: 50 microseconds, TOFF: 100 microseconds |
| Current Consumption (from Us) |
Typical 100 mA |
| Electrical Isolation |
500 V |
| Operating Temperature Range |
-25 to +60 degC |
| Storage Temperature Range |
-40 to +85 degC |
| Protection Rating |
IP65 / IP66 / IP67 (conforms to EN 60529) |
| Approvals |
CE, UL |
| Unit Weight |
165 g |
| Shipping Weight (Calculated) |
2.0 kg (with protective industrial packaging) |
Connections and Interfaces
| Connector / Pin Assignment |
Function / Circuit Assignment |
| M8 Socket P-Coded (EtherCAT P Input) |
Combines TxD/RxD lines and supplies Us (System/Sensor power) & Up (Peripheral load power). |
| M8 Socket A-Coded (I/O Channels) |
Pin 1: +24 V DC sensor/actuator supply; Pin 3: GND; Pin 4: Configured input or output signal. |
Empirical Engineering Insights
Alternative Models & Compatibility
The EPP2338-1001 utilizes EtherCAT P, meaning it is physically and electrically incompatible with standard EtherCAT boxes (EP series with A-coded network ports). When designing a system, ensure this unit is connected directly to an EtherCAT P junction or terminal, such as the EK1300 coupler or EP9224 power distribution box. It requires TwinCAT 3.1 (or later) for complete XML configuration and online-diagnostics handling.
Application Pitfalls & Engineering Notes
A common issue in field installations is voltage drop on long EtherCAT P daisy chains. Because the M8 P-coded connector carries system power (Us) and actuator load power (Up) simultaneously, total current through a single run must not exceed 3 A. If using inductive loads on multiple output channels, always calculate the cumulative peak current to avoid triggering an under-voltage error on the Up line, which will fault the box diagnostics.
Commissioning & Wiring Tips
To guarantee IP67 integrity, unused M8 ports must be sealed with IP67-rated protective caps. When terminating the M8 P-coded network connectors, use a calibrated torque wrench set to 0.4 Nm to prevent physical thread damage and ensure watertight gasket sealing. In high vibration settings (e.g., dynamic robotic arms), loop and secure the EtherCAT P network cable with a minimum bend radius of 10x the cable outer diameter to prevent continuous physical strain on the internal solder joints of the M8 socket.
Installation Guidelines
CRITICAL WARNING: Prior to physically installing, replacing, or configuring any device in an EtherCAT P topology, isolate the main power source and ensure that no voltage is present on either the Us (System) or Up (Load) lines. Do not connect or disconnect any M8 cables under load; doing so causes electrical arcing that can permanently damage the internal sensitive communication circuitry.
1
Mounting: Mount the EPP2338-1001 directly to a flat metal frame or mounting plate. Torque the mounting screws to 1.2 Nm.
2
Network Termination: Connect the incoming EtherCAT P cable to the upper P-coded M8 input socket, and route the output to the next node.
3
I/O Termination: Connect the discrete field sensors or actuators to the 8 configurable M8 channels using 3-pin A-coded cables.
4
System Scanning: Power on the network and scan the system with the TwinCAT 3 System Manager. Configure each channel to its required functional state (input/output) under the CoE settings.